Production method of liquid crystal display including scanning exposure

• US 8,064,019 B2
• Filed: 04/01/2011
• Issued: 11/22/2011
• Est. Priority Date: 12/02/2005
• Status: Expired due to Fees

• Current Assignee: Sharp Kabushiki Kaisha (Hon Hai Precision Industry Co., Ltd.)
• Original Assignee: Sharp Kabushiki Kaisha (Hon Hai Precision Industry Co., Ltd.)
• Inventors: Hakoi, Hiroyuki, Inoue, Iichiro, Miyachi, Koichi
• Primary Examiner(s): Briggs; Nathanael R
• Application Number:
  US13/078,267
• Publication Number:
  US 20110181823A1
• Time in Patent Office: 235 Days
• Field of Search: 349/126, 349/129, 349123-124, 349/187
• US Class Current: 349/123
• CPC Class Codes: G02F 1/133738 for homogeneous alignment
• CPC Class Codes: G02F 1/133753 with different alignment orientations or pretilt angles on a same surface, e.g. for grey scale or improved viewing angle
• CPC Class Codes: G02F 1/133757 with different alignment orientations

Abstract

To provide: a production method of a liquid crystal display device, the production method being capable of efficiently and stably providing alignment treatment for an alignment film of the liquid crystal display device, in which a plurality of domains is formed in a pixel region; and an exposure device for alignment treatment. A production method of a liquid crystal display device comprising: a first substrate; a second substrate facing to the first substrate; a liquid crystal layer provided between the substrates; a first alignment film provided on the liquid crystal layer side surface of the first substrate; and a second alignment film provided on the liquid crystal layer side surface of the second substrate, wherein the production method comprises subjecting the first alignment film and/or the second alignment film to scanning exposure continuously over a plurality of pixel regions, and the scanning exposure comprises exposing the first alignment film and/or the second alignment film while scanning an inside of each pixel region more than one time in antiparallel directions to form, in the each pixel region, regions for aligning liquid crystal molecules to the surface(s) of the first alignment film and/or the second alignment film in antiparallel directions.

Claims

1. A production method of a liquid crystal display device comprising a first substrate;

a second substrate facing to the first substrate;

a liquid crystal layer provided between the first and the second substrates;

a first alignment film provided on the liquid crystal layer side surface of the first substrate; and

a second alignment film provided on the liquid crystal layer side surface of the second substrate, at least one of the first alignment film and the second alignment film being a photo-alignment film providing liquid crystal molecules with pretilt angles in response to photo irradiation, the method comprising;

a step of scanning exposure, the scanning exposure being defined by exposing the first alignment film and/or the second alignment film while scanning a spot of a light beam linearly continuously over a plurality of pixels on the surface of the first substrate and/or the second substrate,

wherein the scanning exposure scans an inside of each pixel more than one time along a first direction and a second direction parallel and reverse to the first direction, whereby the scanning exposure forms a plurality of regions dividing alignment of the liquid crystal molecules in the inside of the each pixel, the liquid crystal molecules aligning parallel and reverse to each other in the plurality of region.

2. The production method according to claim 1, wherein the liquid crystal layer contains liquid crystal molecules with negative dielectric anisotropy, and the first alignment film and the second alignment film align the liquid crystal molecules substantially vertically to the surfaces of the first alignment film and the second alignment film.

3. The production method according to claim 2, wherein attachment of the first substrate and the second substrate is performed such that a direction of the scanning exposure for the first alignment film and a direction of the scanning exposure for the second alignment film are substantially perpendicular to each other.

4. The production method according to claim 1, wherein the scanning exposure is performed through a photomask between a light source and the first alignment film and/or the second alignment film.

5. The production method according to claim 4, wherein the photomask is provided with openings having substantially linear shape.

6. The production method according to claim 5, wherein a pitch between the openings has the same length as that of a pitch of the plurality of pixel in a direction perpendicular to a direction of the scanning exposure.

7. The production method according to claim 1, wherein the scanning exposure is continuously performed from one end of the first substrate and/or the second substrate to the other end of the first substrate and/or the second substrate, and then continuously performed from the other end to the one end.

8. The production method according to claim 1, wherein an incident angle of the light beam to a normal line on the substrate surface is 5 or more degrees and 70 or less degrees.

9. The production method according to claim 1, wherein the light beam is polarized light.

10. The production method according to claim 1, wherein the light beam is ultraviolet light.

11. The production method according to claim 1, wherein the pretilt angles of liquid crystal molecules are 85 or more degrees and less than 90 degrees.

12. The production method according to claim 1, wherein a variation in the pretilt angles of liquid crystal molecules is within 0.5 degrees.

13. The production method according to claim 1, wherein a width of the plurality of region dividing alignment is substantially half pitch of the plurality of pixel in a direction perpendicular to a direction of the scanning exposure.

14. The production method according to claim 13, wherein area ratios of each region dividing alignment in the each pixel are equal to each other.

15. The production method according to claim 1, wherein the liquid crystal display device includes a first polarizer on the first substrate side and a second polarizer on the second substrate side, an alignment direction of the first alignment film is parallel to an absorption axis of the first polarizer, and an alignment direction of the second alignment film is parallel to an absorption axis of the second polarizer.

16. The production method according to claim 1, wherein the scanning exposure is performed while correcting the spot of the light beam based on data of the position detected by a camera.

17. A liquid crystal display device of VATN mode produced by using the production on method of the liquid crystal display device according to claim 1.