On-site power plant control including adaptive response to transient load requirements

• US 8,065,040 B2
• Filed: 12/19/2005
• Issued: 11/22/2011
• Est. Priority Date: 12/19/2005
• Status: Active Grant

• Current Assignee: Rtx Corporation
• Original Assignee: Carrier Corporation (Carrier Global Corporation)
• Inventors: Lavigne, David P., Atkinson, Sara E., Zhu, Guang-Yan, Kamat, Mithun R., Morrow, Aaron W.
• Primary Examiner(s): Bahta; Kidest
• Application Number:
  US12/093,348
• Publication Number:
  US 20080319586A1
• Time in Patent Office: 2,164 Days
• Field of Search: 700/286, 700/287, 700/291, 700/293, 307/39, 416/132.B, 455/572, 60/39, 602/38, 602/43, 290/45, 290/2, 290/52, 290/40
• US Class Current: 700/286
• CPC Class Codes: F01K 13/02 Controlling, e.g. stopping or starting
• CPC Class Codes: Y02E 20/14 Combined heat and power generation [CHP]
• CPC Class Codes: Y02P 80/15 On-site combined power, heat or cool generation or distribution, e.g. combined heat and power [CHP] supply

Abstract

An on-site power plant (24) has a controller (40) that selectively controls operation of prime movers (26, 28, 30). In one example, the controller (40) changes the number of operating prime movers responsive to a transient in a load (22) requirement while continuing to operate at least one of the prime movers. One example includes prioritizing the prime movers (26, 28, 30) for operation based upon the needs of a cogeneration unit (32, 34, 36) associated with the prime movers for providing a temperature control function within a facility. Another example includes controlling operation of the prime movers based upon a capacity for fueling the prime movers.

Claims

1. A method of controlling an on-site power plant that has a plurality of prime movers for generating power, comprising:

operating a plurality of prime movers to generate a first level of power for a load; and

adjusting how the prime movers operate responsive to a down transient in the load while continuing operating at least one of the plurality of prime movers to generate a second, lower level of power for the load.

2. The method of claim 1, including

detecting the down transient in the load;

determining an amount of decrease in power required by the load corresponding to the detected down transient; and

adjusting how the prime movers operate so that the on-site power plant does not provide more power than is required by the load.

3. The method of claim 2, including determining how many of the prime movers to turn off so that a difference between the first and second levels of power generated by the on-site power plant is at least the determined amount of decrease in power required by the load.

4. The method of claim 1, wherein each of the prime movers is associated with a cogeneration unit that utilizes exhaust from at least one of the associated prime movers to provide a temperature control function and the method comprises

determining which of the prime movers to turn off responsive to a requirement for temperature control.

5. The method of claim 4, wherein the temperature control is for an air temperature within a building.

6. The method of claim 4, comprising

determining which of the cogeneration units is preferred to meet the requirement for temperature control;

and

operating at least one of the prime movers associated with the determined preferred cogeneration unit at a higher priority than another prime mover associated with another cogeneration unit.

7. The method of claim 6, including operating at least one of the prime movers at full capacity and minimizing a number of the prime movers operating at a lesser capacity.

8. The method of claim 1, comprising

determining a capacity for fueling the on-site power plant based on an operating condition of at least one fuel booster;

and

selectively operating the prime movers responsive to the determined capacity.

9. The method of claim 8, comprising

turning off at least one of the prime movers responsive to detecting a decrease in the determined capacity while continuing to operate at least one other of the prime movers.

10. The method of claim 1, comprising selecting which of the plurality of prime movers to operate such that an amount of power supplied by the on-site power plant is no more than an amount of power required by the load.

11. An on-site power plant, comprising:

a plurality of prime movers for generating power; and

a controller configured to selectively operate the prime movers to generate a first level of power for a load and adjust an operation of the prime movers responsive to a down transient in the load while continuing to operate at least one of the prime movers to generate a second, lower level of power for the load.

12. The on-site power plant of claim 11, wherein the controller is configured to

detect the down transient in the load;

determine an amount of decrease in power required by the load corresponding to the detected down transient; and

determine how many of the prime movers to turn off so that the on-site power plant does not provide more power than is required by the load.

13. The on-site power plant of claim 12, wherein the controller is configured to determine how many of the prime movers to turn off so that a difference between the first and second levels of power generated by the on-site power plant is greater than or equal to the determined amount of decrease in power required by the load.

14. The on-site power plant of claim 11, comprising a plurality of cogeneration units, each cogeneration unit associated with at least one of the prime movers such that the cogeneration units use exhaust from an associated prime mover to provide a temperature control;

and

wherein the controller is configured to determine which of the prime movers to turn off responsive to a requirement for temperature control.

15. The on-site power plant of claim 14, wherein the temperature control is for an air temperature within a building associated with the on-site power plant.

16. The on-site power plant of claim 14, comprising a device configured to determine which of the cogeneration units is preferred to meet the requirement for temperature control, and the controller communicates with the device, the controller is configured to prioritize operation of the prime movers based upon preferring to operate at least one prime mover associated with the determined preferred cogeneration unit before operating another prime mover associated with another cogeneration unit.

17. The on-site power plant of claim 16, wherein the controller operates at least one of the prime movers at full capacity.

18. The on-site power plant of claim 11, comprising at least one fuel booster that supplies fuel to the prime movers and wherein the controller is configured to determine a capacity for fueling the on-site power plant based on an operating condition of the at least one fuel booster, and the controller is configured to selectively operate the prime movers responsive to the determined capacity.

19. The on-site power plant of claim 18, wherein the controller is configured to turn off at least one of the prime movers responsive to detecting a decrease in the determined capacity while continuing to operate at least one other of the prime movers.

20. The on-site power plant of claim 11, wherein the controller is configured to determine an amount of power supplied to the load by the on-site power plant and an amount of power supplied to the load by another source of power external to the on-site power plant and the controller is configured to select which of the plurality of prime movers to operate such that an amount of power supplied by the on-site power plant is no more than an amount of power required by the load.

22. The on-site power plant of claim 19, wherein the controller is configured to control operation of the prime movers such that the on-site power plant provides an amount of power that is no more than a required amount of power for the load.

21. An on-site power plant, comprising:

a plurality of prime movers for generating power; and

a controller that is configured to do at least one of;

control operation of the prime movers to generate a first level of power for a load and adjust the operation of the prime movers responsive to a down transient in the load while continuing to operate at least one of the prime movers to generate a second, lower level of power for the load;

determine which of the prime movers to operate responsive to a requirement for temperature control in a facility associated with the on-site power plant;

or

determine a capacity for fueling the on-site power plant and control operation of the prime movers responsive to the determined capacity.