Change management methodologies for industrial automation and information systems

• US 8,065,666 B2
• Filed: 05/17/2007
• Issued: 11/22/2011
• Est. Priority Date: 06/02/2006
• Status: Active Grant

• Current Assignee: Rockwell Automation Technologies Incorporated (Rockwell Automation, Inc.)
• Original Assignee: Rockwell Automation Technologies Incorporated (Rockwell Automation, Inc.)
• Inventors: Schunck, Günter Friedrich, Schnabele, Werner
• Primary Examiner(s): Khatri; Anil
• Application Number:
  US11/750,167
• Publication Number:
  US 20090037872A1
• Time in Patent Office: 1,650 Days
• Field of Search: 717126-130
• US Class Current: 717/128
• CPC Class Codes: G05B 19/4183 characterised by data acquisition, e.g. workpiece identification
• CPC Class Codes: G05B 19/41835 characterised by programme execution
• CPC Class Codes: G05B 2219/31402 Keep log book, for activities of a station, equipment
• CPC Class Codes: G05B 2219/31418 NC program management, support, storage, distribution, version, update
• CPC Class Codes: G05B 2219/32161 Object oriented control, programming
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
• CPC Class Codes: Y02P 90/80 Management or planning

Abstract

Systems and methods that facilitate electronic audit recording and tracking of interactions in an industrial control system via employing a differentiation engine that supplies an object-oriented presentation of an audit trail—and further present a view of a desired segment associated with a PLC program (e.g., a particular run of the PLC program), for an object that an audit is requested for. A user (e.g., a customer of the industrial process) can initially identify an object and subsequently view typically all changes to such identified object. Accordingly, a general requirement for checking every version to determine a change to the object is mitigated.

Claims

1. An electronic audit system, comprising:

one or more processors;

one or more memory communicatively coupled to at least one of the one or more processors, the one or more memory having stored therein computer-executable instructions, comprising;

a differentiation engine configured to generate an object-oriented presentation of an audit trail for a controller program in an industrial control environment, wherein the object-oriented presentation of the audit trail is configured to identify changes to the controller program associated with respective runs of the controller program; and

a view selection component, associated with the differentiation engine, configured to utilize the object-oriented presentation to display changes associated with a selected object of the controller program during a particular run of the controller program.

2. The electronic audit system of claim 1 further comprising a recording component configured to log real time interactions of the selected object with industrial control components.

3. The electronic audit system of claim 2 further comprising a tracking component configured to aggregate the real time interactions to facilitate generation of audit trail data relating to the industrial control components.

4. The electronic audit system of claim 3, wherein the industrial control components comprise a controller with a changeable software version during runs of the controller program.

5. The electronic audit system of claim 3 further comprising a packaging component configured to receive data from a controller , and format the data as an object in the audit trail.

6. The electronic audit system of claim 3 wherein the recording component is further configured to record interactions between an application and the industrial control components.

7. The electronic audit system of claim 3, wherein the differentiation engine is further configured to utilize metadata in the audit trail to identify a version of the controller program.

8. The electronic audit system of claim 3 further comprising a directory interface configured to point to a data source with visualization attributes associated with the selected object, the visualization attributes comprise a graphical representation of a portion of the industrial control environment associated with the object, wherein the view selection component is further configured to employ the directory interface to display the visualization attributes with the changes.

9. The electronic audit system of claim 1 further comprising a hierarchical data model configured to represent the industrial control environment, the differentiation engine further configured to utilize the hierarchical data model to locate data in the industrial control environment.

10. A method of auditing an industrial control process, comprising:

employing one or more processors executing computer executable instructions embodied on one or more non-transitory computer readable storage mediums to perform acts, comprising;

identifying an object to be monitored, wherein the object is included among various versions of a controller program for executing the industrial control process ;

generating an object-oriented presentation of an audit trail for the object;

based on the object-oriented presentation, identifying the changes to the controller program associated with the one or more respective runs of the controller program; and

based on the object-oriented presentation, presenting changes to the object associated with one or more respective runs of the controller program including presenting an indication of a respective run of the one or more respective runs during which a change of the changes occurred.

11. The method of claim 10 further comprising selecting a view showing a set of changes to the object associated with a run of the one or more respective runs of the controller program.

12. The method of claim 10 further comprising identifying version changes for the controller program using metadata in the audit trail.

13. The method of claim 11 further comprising presenting in the view a graphical representation of a portion of the industrial control process associated with the object.

14. The method of claim 10 further comprising recording in the audit trail real time interactions of the object with industrial control components.

15. The method of claim 10 further comprising changing a version of the controller program that runs on a controller.

17. The method of claim 10 further comprising utilizing a hierarchical data model to locate data in the industrial control process, the hierarchical data model representing the industrial control process.

16. The method of 15 further comprising formatting data received from the controller into objects.

18. An electronic audit system, comprising:

means for packaging data received from a controller into one or more objects;

means for generating an object-oriented presentation of an audit trail for a controller program in an industrial control environment, wherein the object-oriented presentation presents changes to a plurality of objects associated with one or more respective runs of the controller program, wherein the changes are presented in a manner indicating a respective run as a result of which a change occurred to an object, and

means for displaying changes associated with a selected object of the plurality of objects during a run of the controller program.

19. The electronic audit system of claim 18 further comprising means for recording real time interactions of the plurality of objects to generate the audit trail.

20. The electronic audit system of claim 18, wherein the means for displaying displays, along with the changes, a graphical representation of a portion of the industrial control environment associated with the selected object.

21. A non-transitory computer readable storage medium comprising computer executable instructions that, in response to execution by a computing system, cause the computing system to perform operations, comprising:

identifying an object to be monitored, wherein the object is included among various versions of a controller program for controlling an industrial process;

generating an object-oriented presentation of an audit trail for the object; and

as a function of the object-oriented presentation, presenting changes to the object associated with one or more respective runs of the controller program, wherein the changes are presented in a manner indicating a respective run of the one or more respective runs during which a change of the changes occurred; and

selecting a view showing changes to the object associated with a run of the one or more respective runs of the controller program.

22. The non-transitory computer readable medium of claim 21, the operations further comprising:

identifying version changes for the controller program using metadata in the audit trail.

23. The non-transitory computer readable medium of claim 21, the operations further comprising:

presenting in the view a graphical representation of a portion of the industrial control process associated with the object.