LED lighting tube with rotational end caps

• US 8,066,411 B1
• Filed: 07/15/2009
• Issued: 11/29/2011
• Est. Priority Date: 07/15/2009
• Status: Expired due to Fees

• Current Assignee: Reled Systems LLC
• Original Assignee: Reled Systems LLC
• Inventors: Barton, Brad, Barton, Dan
• Primary Examiner(s): PAYNE, SHARON E
• Application Number:
  US12/460,241
• Time in Patent Office: 867 Days
• Field of Search: 362/310, 362/249.02, 362/249.03, 362/249.07, 362/249.1, 362/319, 362/219, 362/220, 362/217.05, 362/217.04, 439/612, 439/236
• US Class Current: 362/310
• CPC Class Codes: F21K 9/27 Retrofit light sources for lighting devices with two fittings for each light source, e.g. for substitution of fluorescent tubes
• CPC Class Codes: F21K 9/272 Details of end parts, i.e. the parts that connect the light source to a fitting; Arrangement of components within end parts F21K9/278 takes precedence
• CPC Class Codes: F21K 9/65 specially adapted for changing the characteristics or the distribution of the light, e.g. by adjustment of parts
• CPC Class Codes: F21V 17/02 with provision for adjustment F21V17/04 - F21V17/08 take precedence
• CPC Class Codes: F21V 19/008 of straight tubular light sources, e.g. straight fluorescent tubes, soffit lamps
• CPC Class Codes: F21V 21/30 Pivoted housings or frames
• CPC Class Codes: F21Y 2103/10 comprising a linear array of point-like light-generating elements
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

An LED lighting tube having a first segment, a second segment, and a rotating connector between the segments. Each segment has an elongated cylindrical housing, an aperture in the sidewall of the cylindrical housing, a reflector centered within the aperture, a circuit board within the cylindrical housing, and a rotatable electrical coupling connected to an outer end of the cylindrical housing. The circuit board has an LED that aligns with the aperture. The rotatable electrical coupling has a limiter insert that provides a rotative stop, a collet that at least partially surrounds the limiter insert and is rotatable about the limiter insert, and an interface connector secured to the limiter insert and in electrical communication with the circuit board. The rotatable electrical coupling permits the LED lighting tube to connect to a light fixture while also permitting the cylindrical housing to rotate relative to the light fixture. The rotation of the collet about the limiter insert is limited by the rotative stop.

Claims

1. An LED lighting tube comprising:

(a) a first segment and a second segment, each segment having;

(i) an elongated, hollow, cylindrical housing, the cylindrical housing being aluminum, the cylindrical housing having a diameter of approximately ⅝

inch and having a sidewall;

(ii) an elliptical aperture in the sidewall of the cylindrical housing;

(iii) a parabolic reflector centered within the elliptical aperture;

(iv) a circuit board within the cylindrical housing, the circuit board having a light emitting diode (LED), the LED aligning with the elliptical aperture and the parabolic reflector such that light emitted from the LED shines out of the elliptical aperture;

(v) a rotatable electrical coupling connected to an outer end of the cylindrical housing, the rotatable electrical coupling comprising (1) a limiter insert providing a rotative stop, (2) a graduated collet, the graduated collet at least partially surrounding the limiter insert, the graduated collet having indications along a peripheral edge, the graduated collet being rotatable about the limiter insert, the rotation of the graduated collet about the limiter insert being limited by the rotative stop to not exceed about 190 degrees, the indications signifying an angle of rotation of the graduated collet in relation to the limiter insert, (3) locking means for locking the rotation of the graduated collet about the limiter insert at a desired position, the locking means comprising a set screw, (4) a two-prong connector secured to the limiter insert by way of a threaded collar connector, the two-prong connector being in electrical communication with the circuit board, and (5) an end plug inserted into the graduated collet, the end plug supporting the two prongs of the two-prong connector;

(vi) a colored lens to alter the light emitted from the LED;

(vii) a groove proximate the elliptical aperture, the groove shaped and dimensioned to accept the colored lens, the colored lens substantially covering the elliptical aperture; and

(viii) a semi-cylindrical frame connected to the circuit board, the frame shaped and dimensioned to allow the frame and the circuit board to be slidably inserted into the cylindrical housing; and

(b) a rotating connector between the first segment and the second segment of the LED lighting tube, the rotating connector rotatively and electrically connecting an inner end of the first segment and an inner end of the second segment.

2. An LED lighting tube comprising:

(a) a first segment and a second segment, each segment having;

(i) an elongated cylindrical housing, the cylindrical housing having a sidewall;

(ii) an aperture in the sidewall of the cylindrical housing;

(iii) a reflector centered within the aperture;

(iv) a circuit board within the cylindrical housing, the circuit board having a light emitting diode (LED), the LED aligning with the aperture such that light emitted from the LED shines out of the aperture;

(v) a rotatable electrical coupling connected to an outer end of the cylindrical housing, the rotatable electrical coupling comprising (1) a limiter insert providing a rotative stop, (2) a collet, the collet at least partially surrounding the limiter insert, the collet being rotatable about the limiter insert, the rotation of the collet about the limiter insert being limited by the rotative stop, and (3) an interface connector secured to the limiter insert, the interface connector being in electrical communication with the circuit board; and

(b) a rotating connector between the first segment and the second segment of the LED lighting tube, the rotating connector rotatively and electrically connecting an inner end of the first segment and an inner end of the second segment.

3. The LED lighting tube of claim 2, the cylindrical housing being aluminum.

4. The LED lighting tube of claim 2, the cylindrical housing having a diameter of approximately ⅝

inch.

5. The LED lighting tube of claim 2, the aperture in the sidewall of the cylindrical housing being elliptical.

6. The LED lighting tube of claim 2, the reflector being parabolic.

7. The LED lighting tube of claim 2, the LED also aligning with the reflector.

8. The LED lighting tube of claim 2, the collet having indications along a peripheral edge, the indications signifying an angle of rotation of the collet in relation to the limiter insert.

9. The LED lighting tube of claim 2, the rotation of the collet about the limiter insert being limited by the rotative stop to not exceed about 190 degrees.

10. The LED lighting tube of claim 2, each segment further comprising locking means for locking the rotation of the collet about the limiter insert at a desired position.

11. The LED lighting tube of claim 10, the locking means comprising a set screw.

12. The LED lighting tube of claim 2, the interface connector being a two-prong connector.

13. The LED lighting tube of claim 2, the interface connector being secured to the limiter insert by way of a threaded collar connector.

14. The LED lighting tube of claim 2 further comprising an end plug inserted into the collet, the end plug supporting the interface connector.

15. The LED lighting tube of claim 2 further comprising a colored lens connected to the cylindrical housing to alter the light emitted from the LED.

16. The LED lighting tube of claim 15 further comprising a groove proximate the aperture, the groove shaped and dimensioned to accept the colored lens, the colored lens substantially covering the aperture.

17. The LED lighting tube of claim 2 further comprising a semi-cylindrical frame connected to the circuit board, the frame shaped and dimensioned to allow the frame and the circuit board to be slidably inserted into the cylindrical housing.

18. The LED lighting tube of claim 2, the rotating connector comprising a slip ring connector.

19. The LED lighting tube of claim 2, the rotating connector comprising an electrical rotary joint.

20. The LED lighting tube of claim 2, the rotating connector comprising a swivel connector.

21. An LED lighting tube comprising:

(a) a first outer segment, a second outer segment, and an inner segment, each having;

(i) an elongated cylindrical housing, the cylindrical housing having a sidewall;

(ii) an aperture in the sidewall of the cylindrical housing;

(iii) a reflector centered within the aperture; and

(iv) a circuit board within the cylindrical housing, the circuit board having a light emitting diode (LED), the LED aligning with the aperture such that light emitted from the LED shines out of the aperture;

(b) each of the first outer segment and a second outer segment further comprising a rotatable electrical coupling connected to an outer end of the cylindrical housing, the rotatable electrical coupling comprising (1) a limiter insert providing a rotative stop, (2) a collet, the collet at least partially surrounding the limiter insert, the collet being rotatable about the limiter insert, the rotation of the collet about the limiter insert being limited by the rotative stop, and (3) an interface connector secured to the limiter insert, the interface connector being in electrical communication with the circuit board;

(c) a first rotating connector between the first segment and the inner segment, the first rotating connector rotatively and electrically connecting an inner end of the first segment and a first mating end of the inner segment; and

(d) a second rotating connector between the second segment and the inner segment, the second rotating connector rotatively and electrically connecting an inner end of the second segment and a second mating end of the inner segment.

22. An LED lighting tube comprising:

(a) an elongated cylindrical housing, the cylindrical housing having a sidewall;

(b) an elliptical aperture in the sidewall of the cylindrical housing;

(c) a parabolic reflector centered within the aperture;

(d) a circuit board within the cylindrical housing, the circuit board having a light emitting diode (LED), the LED aligning with the aperture and the parabolic reflector such that light emitted from the LED shines out of the aperture; and

(e) a rotatable electrical coupling connected to an outer end of the cylindrical housing, the rotatable electrical coupling comprising (1) a limiter insert providing a rotative stop, (2) a collet, the collet at least partially surrounding the limiter insert, the collet being rotatable about the limiter insert, the rotation of the collet about the limiter insert being limited by the rotative stop, and (3) an interface connector secured to the limiter insert, the interface connector being in electrical communication with the circuit board.

23. The LED lighting tube of claim 22, the collet having indications along a peripheral edge, the indications signifying an angle of rotation of the collet in relation to the limiter insert.

24. The LED lighting tube of claim 22, the rotation of the collet about the limiter insert being limited by the rotative stop to not exceed about 190 degrees.

25. The LED lighting tube of claim 22 further comprising locking means for locking the rotation of the collet about the limiter insert at a desired position.

26. The LED lighting tube of claim 22 further comprising a colored lens connected to the cylindrical housing to alter the light emitted from the LED and a groove proximate the elliptical aperture, the groove shaped and dimensioned to accept the colored lens, the colored lens substantially covering the elliptical aperture.