Light emitting diode-light guide coupling apparatus

• US 8,066,417 B2
• Filed: 08/28/2009
• Issued: 11/29/2011
• Est. Priority Date: 08/28/2009
• Status: Active Grant

• Current Assignee: Savant Technologies, LLC (Savant Systems, LLC)
• Original Assignee: General Electric Company
• Inventors: Bakk, Istvan Peter, Balazs, Laszlo, Maros, Istvan
• Primary Examiner(s): Husar; Stephen F
• Application Number:
  US12/549,530
• Publication Number:
  US 20110051424A1
• Time in Patent Office: 823 Days
• Field of Search: 362/294, 362/551, 362/555, 362/560, 362/580, 362/581, 385/88, 385/92
• US Class Current: 362/555
• CPC Class Codes: G02B 6/0006 Coupling light into the fibre in general G02B6/4298
• CPC Class Codes: G02B 6/0031 Reflecting element, sheet or layer
• CPC Class Codes: G02B 6/0073 Light emitting diode [LED]
• CPC Class Codes: G02B 6/4214 the intermediate optical element having redirecting reflective means, e.g. mirrors, prisms for deflecting the radiation from horizontal to down- or upward direction toward a device G02B6/4246 takes precedence
• CPC Class Codes: G02B 6/4298 coupling with non-coherent light sources and/or radiation detectors, e.g. lamps, incandescent bulbs, scintillation chambers
• CPC Class Codes: H01L 2224/48091 Arched
• CPC Class Codes: H01L 2924/00014 the subject-matter covered by the group, the symbol of which is combined with the symbol of this group, being disclosed without further technical details
• CPC Class Codes: H01L 33/58 Optical field-shaping elements

Abstract

Different arrangements for improving the coupling-in efficiency between an LED assembly and a light guide are disclosed. In a first arrangement, a substantially planar end of a light guide is seated on a perimeter wall of a support that encloses a LED assembly, and a reflecting surface enhances coupling efficiency of a light guide. Alternative arrangements use a separate coupler disposed between the LED assembly and the light guide, which coupler has a paraboloid or aspheroid conformation to develop substantially collimated light that is directed into the light guide. The cavity around the LED assembly and within the coupler, may be air or a material having an index of refraction that closely matches the index of refraction of the light guide material.

Claims

1. An apparatus for coupling a light emitting diode (LED) to a light guide and adapted to mount within a base of a compact fluorescent lamp (CFL) assembly, the apparatus comprising:

an LED for emitting light in at least a first direction;

a light guide having a proximal end positioned adjacent the LED for receiving light emitted therefrom, and a distal end remotely spaced from the proximal end from which light exits the light guide; and

a coupler interposed between the LED and the proximal end of the light guide for transferring a high ratio of light from the LED to the light guide, the coupler including one of a parabolic or aspheric inner reflector surface having a narrow first end at least partially encompassing the LED and a wide second end that at least partially encompasses the proximal end of the light guide.

2. The apparatus of claim 1 wherein the first end of the coupler encompasses the bare LED chip.

3. The apparatus of claim 2 wherein the inner reflector surface extends from a substrate surface of the bare LED chip.

4. The apparatus of claim 3 wherein the inner reflector surface surrounds a perimeter of the chip received on the substrate.

5. The apparatus of claim 2 wherein a cavity formed by the inner reflector surface is filled with gel between the bare LED chip and the proximal end of the light guide.

6. The apparatus of claim 5 wherein the gel has a refractive index of 1.52 that closely matches the refractive index of 1.5 of the light guide.

7. The apparatus of claim 1, further including a fixture having a recess dimensioned for closely receiving a limited axial length of a perimeter portion of the light guide and the coupler.

8. An apparatus for coupling a light emitting diode (LED) to a light guide comprising:

an LED for emitting light in at least a first direction;

a light guide having a proximal end positioned adjacent the LED for receiving light emitted therefrom, and a distal end remotely spaced from the proximal end from which light exits the light guide such that a lateral dimension of the light guide is substantially greater than a lateral dimension of the LED; and

a coupler integrally formed in the proximal end of the light guide for transferring a high ratio of light from the LED to the light guide, the coupler including one of a parabolic or aspheric shaped surface having a narrow first end at least partially encompassing the LED and a wide second end that merges into a remainder of the light guide.

9. The apparatus if claim 8 wherein the apparatus is adapted to mount within a base of a compact fluorescent lamp (CFL) assembly.

10. The apparatus of claim 9, wherein the lateral dimension of the LED is approximately 1/10 of the lateral dimension of the light guide to assure coupling of light emitted from the LED into the light guide.

11. The apparatus of claim 8 wherein a cavity is formed by the parabolic or aspheric shaped surface and is filled with gel between the LED and the proximal end of the light guide.

12. An apparatus for coupling a light emitting diode (LED) to a light guide comprising:

an LED for emitting light in at least a first direction;

a light guide having a proximal substantially planar end positioned adjacent the LED for receiving light emitted therefrom, and a distal end remotely spaced from the proximal end from which light exits the light guide;

a support receiving the LED on a central recessed portion of a first surface thereof disposed in facing relation to the proximal planar end of the light guide, the support having a reflector surface for transferring a high ratio of light from the LED to the light guide; and

a fixture having a recess dimensioned for closely receiving a limited axial length of a perimeter portion of the light guide.

13. The apparatus of claim 12 wherein the proximal substantially planar end of the light guide abuttingly engages a raised peripheral portion of the support in surrounding relation to the LED.

14. The apparatus of claim 13 wherein a remainder portion of the recess is filled with air.

15. The apparatus of claim 12 wherein the fixture includes at least one opening for receiving power supply therethrough.

16. The apparatus of claim 12 further comprising a heat sink having a recess that supports the fixture and support therein.

17. The apparatus of claim 12 wherein a lateral dimension of the LED is approximately 1/10 of a lateral dimension of the proximal substantially planar end of the light guide to assure coupling of light emitted from the LED into the light guide.

18. The apparatus if claim 12 wherein the apparatus is adapted to mount within a base of a compact fluorescent lamp (CFL) assembly.