Automated dialysis system including a piston and stepper motor

• US 8,066,671 B2
• Filed: 10/13/2010
• Issued: 11/29/2011
• Est. Priority Date: 05/24/2002
• Status: Expired due to Fees

• Current Assignee: Baxter International Inc.
• Original Assignee: Baxter International Inc.
• Inventors: Childers, Robert, Busby, Don, Kienman, Rick, Richardson, Ian, Hopping, Peter
• Primary Examiner(s): BOUCHELLE, LAURA A
• Application Number:
  US12/903,902
• Publication Number:
  US 20110040244A1
• Time in Patent Office: 412 Days
• Field of Search: 604/27, 604/29, 604/33, 604/35, 604151-153, 604/4.01, 604/6.11, 604/6.15, 604/131, 604/132, 604/141, 604/143, 210/252, 210/257, 210/645, 210/90, 210/416.1
• US Class Current: 604/141
• CPC Class Codes: A61M 1/1522 the interface being evacuated interfaces to enhance contact
• CPC Class Codes: A61M 1/1524 the interface providing means for actuating on functional elements of the cassette, e.g. plungers
• CPC Class Codes: A61M 1/153 the cassette being adapted for heating or cooling the treating fluid, e.g. the dialysate or the treating gas
• CPC Class Codes: A61M 1/155 with treatment-fluid pumping means or components thereof
• CPC Class Codes: A61M 1/156 Constructional details of the cassette, e.g. specific details on material or shape
• CPC Class Codes: A61M 1/1561 at least one cassette surface or portion thereof being flexible, e.g. the cassette having a rigid base portion with preformed channels and being covered with a foil
• CPC Class Codes: A61M 1/1565 Details of valves
• CPC Class Codes: A61M 1/159 specially adapted for peritoneal dialysis
• CPC Class Codes: A61M 1/166 Heating for sterilisation A61M1/1686
• CPC Class Codes: A61M 1/267 used for pumping
• CPC Class Codes: A61M 1/28 Peritoneal dialysis ; Other peritoneal treatment, e.g. oxygenation
• CPC Class Codes: A61M 1/281 Instillation other than by gravity
• CPC Class Codes: A61M 1/288 Priming priming in extracorporeal blood circuits A61M1/3643
• CPC Class Codes: A61M 2205/127 with provisions for heating or cooling
• CPC Class Codes: A61M 2205/50 with microprocessors or computers
• CPC Class Codes: A61M 2205/581 by audible feedback
• CPC Class Codes: A61M 2205/583 by visual feedback

Abstract

A peritoneal dialysis system includes a hardware unit including a piston having a contact surface and a stepper motor configured to move the piston; and a disposable unit received by the hardware unit, the disposable unit including a moveable membrane operable with the contact surface of the piston, the piston moveable towards and away from the disposable unit, wherein (i) the piston and the membrane are positioned relative to each other and (ii) the hardware unit is configured to apply a negative pressure to the moveable membrane of the disposable unit so that the negative pressure causes the moveable membrane to contact and conform to a shape of the contact surface and to follow the piston as the piston is moved away from the disposable unit by the stepper motor, and wherein the shape-contacted membrane moves with the piston as the piston is moved into the disposable unit by the stepper motor.

Claims

1. A peritoneal dialysis system comprising:

a hardware unit including a piston having a contact surface, a pneumatic source for supplying a negative pressure, and a stepper motor configured to move the piston; and

a disposable unit received by the hardware unit, the disposable unit including a moveable membrane operable with the contact surface of the piston, the piston moveable towards and away from the disposable unit,

wherein (i) the piston and the membrane are positioned relative to each other and (ii) the pneumatic source of the hardware unit is configured to apply the negative pressure to the moveable membrane of the disposable unit so that the negative pressure causes the moveable membrane to contact and conform to a shape of the contact surface and to follow the piston as the piston is moved away from the disposable unit by the stepper motor, and

wherein the shape-contacted membrane moves with the piston as the piston is moved into the disposable unit by the stepper motor.

2. The peritoneal dialysis system of claim 1, the moveable membrane operated to draw dialysate into the disposable unit as the piston is moved away from the disposable unit by the stepper motor.

3. The peritoneal dialysis system of claim 1, the moveable membrane operated to push dialysate out of the disposable unit as the piston is moved into the disposable unit by the stepper motor.

4. The peritoneal dialysis system of claim 1, wherein the disposable unit includes at least one of:

(i) a disposable cassette attached to a plurality of tubes; and

(ii) a rigid piece to which the flexible membrane is attached.

5. The peritoneal dialysis system of claim 1, wherein a pumping head of the piston forms the contact surface.

6. The peritoneal dialysis system of claim 1, wherein the negative pressure is also applied as the shape-contacted membrane is moved with the piston into the disposable unit by the stepper motor.

7. The peritoneal dialysis system of claim 1, which includes a plurality of supply lines and a patient line connected to the disposable unit, the patient line for communication with an implanted patient catheter, and which includes a plurality of supply bags containing dialysate for communication with the plurality of supply lines.

8. The peritoneal dialysis system of claim 1, wherein the stepper motor is one of:

(i) coupled to a ball screw, the ball screw converting rotational motion of the stepper motor to a translational motion for the piston; and

(ii) a linear stepper motor.

9. The peritoneal dialysis system of claim 1, which includes an apparatus positioned and arranged to aid in a seal that maintains the negative pressure applied to the moveable membrane of the disposable unit.

10. A peritoneal dialysis system comprising:

a hardware unit including a piston having a contact surface, a pneumatic source for supplying a negative pressure, and a stepper motor configured to move the piston; and

a disposable unit received by the hardware unit, the disposable unit including a moveable membrane operable with the contact surface of the piston, the piston moveable towards and away from the disposable unit, the piston and the membrane positioned relative to each other and the pneumatic source of the hardware unit configured to apply the negative pressure to the moveable membrane of the disposable unit, wherein (i) the negative pressure causes the moveable membrane to contact and conform to a shape of the contact surface,

(ii) the contact surface and shape-conformed membrane follows the piston as the piston is moved away from the disposable unit by the stepper motor, and

(iii) the shape-conformed membrane moves with the piston as the piston is moved into the disposable unit by the stepper motor.

11. The peritoneal dialysis system of claim 10, wherein (ii) and (iii) are repeated a plurality of times to pump fluid to or from the patient.

12. The peritoneal dialysis system of claim 10, wherein the contact surface includes a circular, domed-shaped piston head.

13. The peritoneal dialysis system of claim 10, the membrane being a first membrane, and which includes a second membrane spaced apart from the shape-conformed first membrane during (ii) and (iii).

14. The peritoneal dialysis system of claim 13, wherein the second membrane is pulled apart from the shape-conformed first membrane during (ii) and (iii).

15. The peritoneal dialysis system of claim 10, wherein a distance moved during (ii) and (iii) is controlled at least in part by the accuracy of the stepper motor.

16. The peritoneal dialysis system of claim 10, which includes a plurality of supply lines and a patient line connected to the disposable unit, the patient line for communication with a patient transfer set, and which includes a plurality of supply bags containing dialysate for communication with the plurality of supply lines.

17. The peritoneal dialysis system of claim 10, wherein the pneumatic source of the hardware unit is configured to apply the negative pressure during (ii) and (iii).

18. A peritoneal dialysis system comprising:

a hardware unit including a piston having a contact surface, a pneumatic source for supplying a negative pressure, and a stepper motor configured to move the piston;

a disposable unit received by the hardware unit, the disposable unit including a moveable membrane operable with the contact surface of the piston, the piston moveable towards and away from the disposable unit; and

a sealing apparatus positioned so as to form a sealed area around the piston and the moveable membrane of the disposable unit, the sealed area allowing the pneumatic source of the hardware unit to apply the negative pressure to the moveable membrane of the disposable unit, the negative pressure causing the moveable membrane to follow the piston as the piston is moved away from the disposable unit by the stepper motor.

19. The peritoneal dialysis system of claim 18, wherein the apparatus is a sealing diaphragm moveable with the piston.

20. The peritoneal dialysis system of claim 19, wherein the sealing diaphragm includes a seal around a translating shaft of the piston.

21. The peritoneal dialysis system of claim 18, wherein the sealing apparatus seals a chamber within which the negative pressure is applied by the pneumatic source.

22. The peritoneal dialysis system of claim 18, which includes a plurality of supply lines, a drain line and a patient line connected to the disposable unit, the drain line for communication with a drain, the patient line for communication with a patient, and which includes a plurality of supply bags containing dialysate for communication with the plurality of supply lines.