Plastic sheet cutter and method for installing a zipper on a sheet of material

• US 8,069,546 B1
• Filed: 05/18/2010
• Issued: 12/06/2011
• Est. Priority Date: 11/08/2004
• Status: Active Grant

• Current Assignee: Zipwall LLC
• Original Assignee: Zipwall LLC
• Inventors: Whittemore, Jeffrey P.
• Primary Examiner(s): Omgba, Essama
• Application Number:
  US12/782,231
• Time in Patent Office: 567 Days
• Field of Search: 294/08, 297/66, 294/09, 294/10, 297/70, 30/2, 302/80, 302/82, 302/83, 302/87, 302/89, 302/90, 302/91, 302/94, 302/99, 303/04, 303/14, 302/86, 303/59, 302/792
• US Class Current: 29/408
• CPC Class Codes: A41H 37/003 for attaching slide or glide fasteners to garments
• CPC Class Codes: B26B 3/04 for performing several incisions simultaneously; Multiple-blade knives
• CPC Class Codes: B26B 3/08 specially adapted for cutting cardboard, or wall, floor, or like covering materials
• CPC Class Codes: Y10T 29/49782 of a slide fastener
• CPC Class Codes: Y10T 29/49785 of interlocking element
• CPC Class Codes: Y10T 29/53291 Slide fastener

Abstract

A cutter operative to pierce and cut a sheet of material includes a handle and a body portion coupled to the handle. The body portion includes two puncture fingers having tips for piercing the sheet of material and two blades for cutting two parallel cuts in the sheet of material. In a method of installing a zipper on a sheet of material, left and right portions of a zipper are applied to a sheet of material. A swath portion of the sheet of material is cut having two parallel, spaced-apart cuts between the left and right portions of the zipper. In this manner, zipper installation is established in a manner that avoids formation of flap of material that would otherwise remain between the left and right flanges of the zipper.

Claims

1. A method of installing a zipper on a sheet of material, comprising:

applying left and right portions of a zipper to a sheet of material; and

piercing and cutting the sheet of material using a cutter, the cutter comprising;

a handle;

two spaced-apart blades;

two piercing fingers corresponding to the two spaced-apart blades, the two piercing fingers including angled guide surfaces, the two piercing fingers being oriented to define a cutting region between the first and second piercing fingers and the handle, wherein the two spaced-apart blades are recessed in the cutting region; and

a deflector that is oriented at a second angle that is opposite a first angle of the angled guide surfaces of the first and second piercing fingers relative to an axis of direction of cutting;

wherein piercing comprises piercing the sheet of material with the piercing fingers; and

wherein cutting comprises, following piercing, cutting a swath portion of the sheet of material having two parallel, spaced-apart cuts between the left and right portions of the zipper by applying a cutting force that guides the pierced sheet of material toward the two spaced-apart blades between the angled guide surfaces and the deflector.

2. The method of claim 1, wherein applying left and right portions of a zipper to a sheet of material comprises adhering back portions of the left and right portions to a common surface of the sheet of material.

3. The method of claim 2, wherein a central region of the zipper between the left and right portions is not adhered to the sheet of material, and wherein the swath portion of the sheet of material that is cut corresponds to the central region of the zipper.

4. The method of claim 1 further comprising, prior to cutting the swath portion, opening the zipper to expose a portion of the sheet of material between the left and right portions.

5. The method of claim 4, wherein cutting comprises cutting through the opened zipper.

6. The method of claim 1, wherein the sheet of material is a plastic sheet.

7. The method of claim 1, further comprising cutting the two parallel, spaced-apart cuts to a predetermined distance between approximately 0.5 cm and 3.0 cm.