Surgical access apparatus and method

• US 8,070,676 B2
• Filed: 12/03/2010
• Issued: 12/06/2011
• Est. Priority Date: 10/19/2000
• Status: Active Grant

• Current Assignee: Applied Medical Resources Corporation (Applied Medical Corporation)
• Original Assignee: Applied Medical Resources Corporation (Applied Medical Corporation)
• Inventors: Ewers, Richard C., Brustad, John R., Pingleton, Edward D., Hilal, Nabil, Dulak, Gary R., Adlparvar, Payam, Bowes, Robert R.
• Primary Examiner(s): Nguyen, Tuan
• Application Number:
  US12/960,449
• Publication Number:
  US 20110071462A1
• Time in Patent Office: 368 Days
• Field of Search: 606/108, 606/191, 606/213, 606205-207, 60416401-16411, 604/165, 604/166, 604/167, 604/246, 604/247, 604/250, 604/264, 600/206, 600/208, 524/267, 524/313, 524/490, 524/491
• US Class Current: 600/208
• CPC Class Codes: A61B 17/0218 for minimally invasive surgery A61B17/0281, A61B17/0469, A61B17/12013, A61B17/1285, A61B17/29, A61B17/320016 take precedence
• CPC Class Codes: A61B 17/0293 with ring member to support retractor elements
• CPC Class Codes: A61B 17/3423 Access ports, e.g. toroid shape introducers for instruments or hands access sites for liquids A61M39/0247
• CPC Class Codes: A61B 17/3474 Insufflating needles, e.g. Veress needles
• CPC Class Codes: A61B 17/3498 Valves therefor, e.g. flapper valves, slide valves haemostasis valves A61M39/06; check valves A61M39/24
• CPC Class Codes: A61B 2017/00265 Hand assisted surgery, i.e. minimally invasive surgery with at least part of an assisting hand inside the body
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: A61B 2017/3419 Sealing means between cannula and body
• CPC Class Codes: A61B 2017/3445 used as instrument channel for multiple instruments catheters A61B2017/22072
• CPC Class Codes: A61B 2017/3492 against the outside of the body
• CPC Class Codes: A61M 13/003 Blowing gases other than for carrying powders, e.g. for inflating, dilating or rinsing

Abstract

A surgical access device includes an access seal comprising an ultra gel elastomeric material formed of a mixture comprising a triblock copolymer and an oil. The access seal is adapted to be disposed relative to the abdominal wall. At least one access channel is formed through the elastomeric material between a proximal portion and a distal portion of the access seal. The access channel when operatively disposed forms at least a portion of a working channel between a location external to the abdominal wall and a location internal to the abdominal wall. The elastomeric material of the access seal is adapted to conform to a surface of an instrument inserted through the working channel to provide instrument access to the abdominal cavity while maintaining insufflation pressure in the abdominal cavity. The access channel is configured to self seal in the absence of any instrument extending through the access channel.

Claims

1. A surgical access device adapted for performing laparoscopic surgical procedures with at least one instrument passing through the surgical access device and through an incision in the abdominal wall of a patient with the abdominal cavity pressurized with an insufflation gas, the surgical access device adapted to provide instrument access to the abdominal cavity for surgical procedures while maintaining insufflation pressure in the abdominal cavity, the surgical access device comprising:

an access seal, the access seal comprising an ultra gel material formed of a mixture comprising a triblock copolymer and an oil, wherein the access seal is adapted to be disposed relative to the abdominal wall in an operative position, and wherein the material of the access seal is adapted to form a seal to maintain insufflation pressure within the abdominal cavity; and

at least one opening formed through the material of the access seal between a proximal portion and a distal portion of the access seal, wherein the at least one opening when operatively disposed is in communication with the incision and forms a working channel between a location external to the abdominal wall and a location internal to the abdominal wall, wherein the material of the access seal is adapted to conform to a surface of an instrument inserted through the working channel, wherein the instrument has a diameter within a range of instrument diameters from the size of a guidewire to the size of a surgeon'"'"'s hand, and wherein the working channel is configured to self seal in the absence of any instruments extending through the at least one opening.

2. The surgical access device of claim 1, further comprising a trocar configured for placement through the opening.

3. The surgical access device of claim 1, wherein the at least one opening accommodates a range of instrument diameters.

4. The surgical access device of claim 1, wherein the material of the access seal is adapted for direct contact with the abdominal wall during use.

5. The surgical access device of claim 1, wherein the material of the access seal is adapted for direct contact with the instrument during use.

6. The surgical access device of claim 1, wherein the access seal comprises a plurality of openings.

7. The surgical access device of claim 1, wherein several instruments can be accommodated within the access seal at the same time.

8. The surgical access device of claim 1, wherein the material is formed of a mixture consisting essentially of a triblock copolymer and an oil.

9. The surgical access device of claim 1, wherein the material is formed of a mixture consisting essentially of a triblock copolymer, an oil, and a foaming agent.

10. The surgical access device of claim 1, wherein the triblock copolymer comprises a Styrene-Ethylene/Butylene-Styrene structure.

11. A surgical access device adapted for performing laparoscopic surgical procedures with at least one instrument passing through the surgical access device and through an incision in the abdominal wall of a patient with the abdominal cavity pressurized with an insufflation gas, the surgical access device adapted to provide instrument access to the abdominal cavity for surgical procedures while maintaining insufflation pressure in the abdominal cavity, the surgical access device comprising:

an access seal, the access seal comprising an ultra gel elastomeric material formed of a mixture comprising a triblock copolymer and an oil, wherein the access seal is adapted to be disposed relative to the abdominal wall in an operative position; and

at least one access channel formed through the elastomeric material between a proximal portion and a distal portion of the access seal, wherein the at least one access channel when operatively disposed forms at least a portion of a working channel between a location external to the abdominal wall and a location internal to the abdominal wall;

wherein the elastomeric material of the access seal is adapted to conform to a surface of an instrument inserted through the working channel to provide instrument access to the abdominal cavity while maintaining insufflation pressure in the abdominal cavity, wherein the instrument has a diameter within a range of instrument diameters from the size of a guidewire to the size of a surgeon'"'"'s hand, and wherein the at least one access channel is configured to self seal in the absence of any instrument extending through the at least one access channel.

12. The surgical access device of claim 11, wherein the access seal is adapted to maintain a sealing relationship with a plurality of instruments positioned through the access seal while accommodating relative movement between the plurality of instruments.

13. The surgical access device of claim 11, wherein the elastomeric material of the access seal is adapted to conform to a surface of a trocar inserted through the working channel.

14. The surgical access device of claim 11, wherein the elastomeric material is a thermoplastic elastomer.

15. The surgical access device of claim 11, wherein the access seal in the operative position is adapted to form a seal with the abdominal wall.

16. The surgical access device of claim 11, wherein the triblock copolymer has a Styrene-Ethylene/Butylene-Styrene structure.

17. The surgical access device of claim 11, wherein the access seal is adapted to be removably disposed relative to the abdominal wall in an operative position.

18. The surgical access device of claim 11, wherein the elastomeric material of the access seal is adapted to span a thickness of the abdominal wall.

19. A method of using a surgical access device adapted for performing laparoscopic surgical procedures with at least one instrument passing through the surgical access device and through an incision in the abdominal wall of a patient with the abdominal cavity pressurized with an insufflation gas, the surgical access device adapted to provide instrument access to the abdominal cavity for surgical procedures while maintaining insufflation pressure in the abdominal cavity, the method comprising:

providing an access seal, the access seal comprising an ultra gel elastomeric material formed of a mixture comprising a triblock copolymer and an oil, and at least one access channel formed through the elastomeric material between a proximal portion and a distal portion of the access seal;

disposing the access seal relative to the abdominal wall in an operative position, wherein the at least one access channel when operatively disposed forms at least a portion of a working channel between a location external to the abdominal wall and a location internal to the abdominal wall, and wherein the working channel is configured to self seal in the absence of any instruments extending through the working channel; and

inserting at least one instrument through the working channel, wherein the instrument has a diameter within a range of instrument diameters from the size of a guidewire to the size of a surgeon'"'"'s hand, wherein the elastomeric material of the access seal conforms to a surface of the instrument inserted through the working channel to provide instrument access to the abdominal cavity while maintaining insufflation pressure in the abdominal cavity.

20. The method of claim 19, wherein the access seal is adapted to maintain a sealing relationship with a plurality of instruments positioned through the access seal while accommodating relative movement between the plurality of instruments.