Selectively expanding spine cage, hydraulically controllable in three dimensions for vertebral body replacement

• US 8,070,813 B2
• Filed: 03/28/2007
• Issued: 12/06/2011
• Est. Priority Date: 09/26/2005
• Status: Active Grant

• Current Assignee: Howmedica Osteonics Corp. (Stryker Corporation)
• Original Assignee: Coalign Innovations Inc. (Stryker Corporation)
• Inventors: Grotz, Thomas, Pretti, Rudy
• Primary Examiner(s): Robert, Eduardo C
• Assistant Examiner(s): CARTER, TARA ROSE E
• Application Number:
  US11/692,800
• Publication Number:
  US 20070233254A1
• Time in Patent Office: 1,714 Days
• Field of Search: 606246-249, 606/90, 606/105, 623 1711- 1716
• US Class Current: 623/17.11
• CPC Class Codes: A61F 2/30771 applied in original prostheses, e.g. holes or grooves
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/4465 having a circular or kidney shaped cross-section substantially perpendicular to the axis of the spine
• CPC Class Codes: A61F 2/4601 for introducing bone substitute, for implanting bone graft implants or for compacting them in the bone cavity
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2/484 Fluid means, i.e. hydraulic or pneumatic
• CPC Class Codes: A61F 2002/2835 Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material
• CPC Class Codes: A61F 2002/30133 kidney-shaped or bean-shaped
• CPC Class Codes: A61F 2002/30235 tubular, e.g. sleeves
• CPC Class Codes: A61F 2002/30433 using additional screws, bolts, dowels, rivets or washers e.g. connecting screws
• CPC Class Codes: A61F 2002/30538 for adjusting angular orientation
• CPC Class Codes: A61F 2002/3055 for adjusting length
• CPC Class Codes: A61F 2002/30563 having elastic means or damping means, different from springs, e.g. including an elastomeric core or shock absorbers
• CPC Class Codes: A61F 2002/30579 with mechanically expandable devices, e.g. fixation devices
• CPC Class Codes: A61F 2002/30583 filled with hardenable fluid, e.g. curable in-situ
• CPC Class Codes: A61F 2002/30589 Sealing means
• CPC Class Codes: A61F 2002/30593 hollow
• CPC Class Codes: A61F 2002/30604 modular
• CPC Class Codes: A61F 2002/30617 Visible markings for adjusting, locating or measuring
• CPC Class Codes: A61F 2002/30772 Apertures or holes, e.g. of circular cross section
• CPC Class Codes: A61F 2002/4629 : connected to the endoprosthesis or implant via a threaded connection
• CPC Class Codes: A61F 2002/4666 : for measuring force, pressure or mechanical tension
• CPC Class Codes: A61F 2210/0085 : hardenable in situ, e.g. epoxy resins
• CPC Class Codes: A61F 2220/0041 : using additional screws, bolts, dowels or rivets, e.g. connecting screws
• CPC Class Codes: A61F 2230/0015 : Kidney-shaped, e.g. bean-shaped
• CPC Class Codes: A61F 2230/0069 : cylindrical
• CPC Class Codes: A61F 2250/0006 : for adjusting angular orientation
• CPC Class Codes: A61F 2250/0097 : Visible markings, e.g. indicia
• CPC Class Codes: A61F 2310/00023 : Titanium or titanium-based alloys, e.g. Ti-Ni alloys
• CPC Class Codes: A61F 2310/00796 : Coating or prosthesis-covering structure made of a phosphorus-containing compound, e.g. hydroxy(l)apatite

Abstract

A selectively expanding spine cage has a minimized diameter in its unexpanded state that is smaller than the diameter of the neuroforamen through which it passes in the distracted spine. The cage conformably engages between vertebral bodies to effectively distract the disc space and rigidly fix the spine. Extendible members with multiple interfitting stages permit a relatively large range of distraction capability in a compact package.

Claims

1. An apparatus for providing vertebral repair and replacement, comprising:

a selectively expanding spinal implant configured for insertion and rigid fixation between opposed vertebral bodies of a patient, said spinal implant comprising;

a cylinder block comprising a body configured and dimensioned for resting on a first vertebral body defining two or more slave cylinders with corresponding pistons having a corrective bone engaging surface for expanding against a second, opposed vertebral body; and

a curable polymer having a fluid state for providing hydraulic communication of mechanical force from said master cylinder to said slave cylinders to elevate said pistons to a position that provides desired spinal correction;

wherein said polymer cures to a solid state to lock said pistons at said desired correction.

2. The apparatus of claim 1, said cylinder block and pistons defining a space to confine said cured polymer, wherein said position of the expanded pistons can withstand compressive forces up to a structural failure limit of the cylinder block.

3. The apparatus of claim 2 wherein said implant can withstand compressive forces in a range from 8000-12,000 Newtons, or 3000 lbs.

4. The apparatus of claim 1, said implant having a diameter substantially in a range of 0.4-1 cm in an unexpanded state to facilitate insertion.

5. The apparatus of claim 1, said curable polymer comprising methyl methacrylate.

6. The apparatus of claim 1, said implant having a height substantially in the range of 0.1 mm in an unexpanded state to 100 mm in an expanded state.

7. An apparatus for providing vertebral repair and replacement, comprising:

a selectively expanding spinal implant configured for insertion and rigid fixation between opposed vertebral bodies of a patient, said spinal implant comprising;

a cylinder block comprising a body configured and dimensioned for resting on a first vertebral body defining two or more slave cylinders with corresponding pistons having a corrective bone engaging surface for expanding against a second, opposed vertebral body, wherein each said piston comprises at least first and second interfitted stages configured to be immovably locked in an expanded position, said cylinder block defining a bone graft infusion aperture communicating with a conduit coupleable with a source of bone graft material for infusion of said bone graft material into an intervertebral space.

8. A selectively expandable spinal implant for insertion between and rigid fixation of opposed vertebral bodies of a patient for reconstruction or repair of the patient'"'"'s spine, comprising:

a slave cylinder block defining at least first and second cylinders, said cylinders receiving corresponding pistons, each piston comprising at least two interfitted stages configured to be immovably locked in an expanded position and a surface for expanding against an adjacent end plate to impart a desired spinal correction;

a bone engaging plate moveably attached to the surface of the pistons to provide an anterior/posterior corrective angle depending on relative expansion of the pistons; and

a master cylinder located away from the patient, and connected to the slave cylinders through control lines containing a hydraulic fluid said matter cylinder providing independent, selective hydraulic actuation of the slave pistons, said hydraulic fluid comprising a polymer that cures to a solid state to lock the slave pistons immovably in place at a desired amount of spinal correction;

wherein independent operation of the slave pistons imparts a desired anterior/posterior spinal correction and wherein differential operation of the pistons with respect to one another imparts a desired lateral spinal correction.

9. The spinal implant of claim 8, said hydraulic fluid comprising methyl methacrylate.

10. The spinal implant of claim 8, said slave cylinder block and pistons further comprising a biocompatible, substantially incompressible material for confining the curable polymer, wherein a desired amount of spinal correction imparted by the expanded pistons is capable of withstanding compressive forces up to a structural failure limit of the cylinder block.

11. The spinal implant of claim 10, wherein the slave cylinder block and pistons comprise titanium or an alloy thereof.

12. The spinal implant of claim 10, wherein the slave cylinder block and pistons comprise stainless steel.

13. The spinal implant of claim 10, wherein the slave cylinder block and pistons comprise any of biodegradable and biologically active materials and polyarylethertherektone (PEEK)™

.

14. The spinal implant of claim 10, wherein the desired amount of spinal correction imparted by the pistons is capable of withstanding compressive forces substantially in a range from 8000 up to 12,000 Newtons or approximately 3000 pounds.

15. The spinal implant of claim 10, said implant having a height substantially in the range of 0.1 mm in an unexpanded state and 100 mm in an expanded state.

16. The spinal implant of claim 8, said pistons concurrently operable to provide medial/lateral adjustment of said patient'"'"'s spine for vertebral body replacement.

17. An apparatus for providing support between vertebral bodies, comprising:

a. a base including a first pressure applying plate having a bone engaging surface;

b. at least first and second extendable members cooperating with the base, each having multiple interfitting stages and being adapted to be independently extended wherein at least one of the first and second extendable members has at least three interfitting stages;

c. a second pressure applying plate coupled to the extendable member having a corrective bone engaging surface.

18. The apparatus of claim 17 wherein the extendable member is adapted to be hydraulically extended and rigidly fixed.

19. The apparatus of claim 17 wherein the multiple interfitting stages are telescopically interfitted.

20. The apparatus of claim 17 configured for insertion between opposed superior and inferior vertebral end plates of a patient for reconstruction of a patient'"'"'s spine.