Lightweight cementitious compositions and building products and methods for making same
First Claim
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1. A method of providing a lightweight cementitious slurry comprising:
- forming a mixture of;
35 to 60 wt. %, on a wet basis, cementitious reactive powder comprising Portland cement,2 to 10 wt. %, on a wet basis, expanded and chemically coated and water repellant perlite filler,20 to 40 wt. % water,0 to 25 wt. %, on a wet basis, secondary filler;
10 to 50 vol. %, on a wet basis, entrained air;
air-entraining agent and/or foaming agent andoptional additive from at least one member selected from the group consisting of water reducing agents, chemical set-accelerators, and chemical set-retarders;
under conditions which provide an initial slurry temperature of at least about 40°
F. (4.4°
C.),wherein the perlite filler has a mean particle diameter between 20-90 microns.
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Abstract
Cementitious compositions and methods for making same, in which the cementitious compositions include 35-60 wt. % cementitious reactive powder (also termed Portland cement-based binder), 2-10 wt. % expanded and chemically coated perlite filler, 20-40 wt. % water, entrained air, and optional additives such as water reducing agents, chemical set-accelerators, and chemical set-retarders. In addition, the lightweight cementitious compositions may contain 0-25 wt. % on a wet basis secondary fillers such as expanded clay, shale aggregate, and pumice.
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33 Claims
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1. A method of providing a lightweight cementitious slurry comprising:
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forming a mixture of; 35 to 60 wt. %, on a wet basis, cementitious reactive powder comprising Portland cement, 2 to 10 wt. %, on a wet basis, expanded and chemically coated and water repellant perlite filler, 20 to 40 wt. % water, 0 to 25 wt. %, on a wet basis, secondary filler; 10 to 50 vol. %, on a wet basis, entrained air; air-entraining agent and/or foaming agent and optional additive from at least one member selected from the group consisting of water reducing agents, chemical set-accelerators, and chemical set-retarders; under conditions which provide an initial slurry temperature of at least about 40°
F. (4.4°
C.),wherein the perlite filler has a mean particle diameter between 20-90 microns. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33)
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Specification