Method and system for monitoring the condition of generator end windings

• US 8,076,909 B2
• Filed: 09/12/2008
• Issued: 12/13/2011
• Est. Priority Date: 09/12/2008
• Status: Active Grant

• Current Assignee: Siemens Energy Incorporated (Siemens AG)
• Original Assignee: Siemens Energy Incorporated (Siemens AG)
• Inventors: Diatzikis, Evangelos, Brummel, Hans-Gerd, Twerdochlib, Michael, Humer, Matthias, Intichar, Lutz, Frerichs, Detlef
• Primary Examiner(s): Cuevas, Pedro J
• Application Number:
  US12/209,333
• Publication Number:
  US 20100066315A1
• Time in Patent Office: 1,187 Days
• Field of Search: 322/99, 356/462, 324/546, 385/12
• US Class Current: 322/99
• CPC Class Codes: H02K 11/20 for measuring, monitoring, testing, protecting or switching rectifiers H02K11/04; power electronics H02K11/33
• CPC Class Codes: H02K 11/25 Devices for sensing temperature, or actuated thereby

Abstract

A method and system for monitoring the operating conditions of an electric generator. The system includes a triad sensor array formed within a predetermined section of a fiber optic conductor. The triad sensor array is formed of a group of sensors including a first sensor including a Bragg grating for producing a first signal representative of strain in a stator bar of the generator, a second sensor including a Bragg grating for producing a second signal representative of temperature in the stator bar, and a third sensor including a Bragg grating for producing a third signal representative of vibration amplitude in the stator bar.

Claims

1. A method of monitoring the operating condition of an electric generator, said method comprising:

locating a triad sensor array on a stator bar of the generator, said triad sensor array comprising a group of sensors including first, second and third sensors formed within a predetermined section of a fiber optic conductor;

producing a triad signal indicative of the operating condition of a stator bar in the generator, said producing a triad signal comprising;

producing a first, base measurement signal indicative of a stress level in the stator bar;

producing a second, adjustment signal indicative of an adjustment to the base measurement signal and based on a measurement taken at the stator bar; and

producing a third, dynamic measurement signal of substantially cyclically varying value and indicative of a stress level in the stator bar;

supplying optical radiation to said fiber optic conductor for providing said triad sensor array with optical radiation for producing said first, second and third signals; and

receiving said first, second and third signals from said triad sensor array for effecting a first stress level determination, and for effecting a second stress level determination substantially simultaneously with and independently of said first stress level determination.

2. The method of claim 1, wherein said first stress level determination comprises directly determining a stress level in each stator bar using said first and second signals from each triad sensor array associated with a respective stator bar.

3. The method of claim 2, wherein said second stress level determination comprises indirectly determining a stress level in each stator bar using said third signal from each triad sensor array associated with the respective stator bar.

4. The method of claim 3, wherein said first signal is indicative of a strain at a location of the stator bar, said second signal is indicative of a temperature of the stator bar, and said third signal is indicative of an acceleration resulting from a vibration of the stator bar.

5. The method of claim 1, wherein said first, second and third signals comprise Bragg reflections formed at each of said first, second and third sensors.

6. A system for monitoring the operating condition of an electric generator comprising a stator core including a plurality of stator bars located in circumferentially spaced relation to each other about a rotor, said system comprising:

a fiber optic conductor;

a plurality of triad sensor arrays formed in said fiber optic conductor, each said triad sensor array associated with one of the stator bars;

each said triad sensor array comprising;

a first sensor including a first Bragg grating for producing a base measurement signal indicative of a stress level in a stator bar of the generator;

a second sensor including a second Bragg grating for producing an adjustment signal indicative of an adjustment to the base measurement and based on a measurement taken at the stator bar; and

a third sensor including a third Bragg grating for producing a dynamic measurement signal of substantially cyclically varying value and indicative of a stress level in the stator bar;

a source of optical radiation coupled to said fiber optic conductor for providing said first, second and third sensors of each said triad sensor array with optical radiation for producing said base measurement signal, said adjustment signal and said dynamic measurement signal; and

an optical detector coupled to said fiber optic conductor for receiving said signals from said first, second and third sensors of each said triad sensor array, wherein said base measurement signal, said adjustment signal and said dynamic measurement signal are uniquely identified to said first, second and third sensors, respectively, of each said triad sensor array.

7. The system of claim 6, wherein said first, second and third Bragg gratings are formed in close proximity to each other relative to the spacing between the locations of adjacent triad sensor arrays.

8. The system of claim 6, wherein each said triad sensor array provides a first stress level indication and a second stress level indication, associated with said signals from said first and third sensors, respectively, and indicative of the condition of a respective stator bar.

9. The system of claim 8, wherein said first sensor of each said triad sensor array is mounted to a longitudinally extending surface of the respective stator bar, and said third sensor of each said triad sensor array is mounted to an end of the respective stator bar.

10. The system of claim 6, wherein said first, second and third sensors of each triad sensor array are located in series with each other.

11. The system of claim 6, wherein said first, second and third sensors of each triad sensor array are located in parallel with each other.

12. The system of claim 6, wherein said plurality of triad sensor arrays are located in series with each other.

13. The system of claim 6, wherein said plurality of triad sensor arrays are located in parallel with each other.

14. A system for monitoring the operating conditions of an electric generator, said system comprising:

a triad sensor array formed within a predetermined section of a fiber optic conductor, said triad sensor array comprising a group of sensors including;

a first sensor including a Bragg grating for producing a first signal representative of strain in a stator bar of the generator;

a second sensor including a Bragg grating for producing a second signal representative of temperature in the stator bar; and

a third sensor including a Bragg grating for producing a third signal representative of vibration amplitude in the stator bar;

a source of optical radiation coupled to said fiber optic conductor for providing said first, second and third sensors with optical radiation for producing said first, second and third signals; and

an optical detector coupled to said fiber optic conductor for receiving said first, second and third signals, wherein said first, second and third signals are uniquely identified to said first, second and third sensors, respectively.

15. The system of claim 14, wherein said third sensor comprises an accelerometer.

16. The system of claim 14, wherein said first sensor is mounted to a longitudinally extending surface of the stator bar said third sensor is mounted to an end of the stator bar.

17. The system of claim 14, including additional sensor arrays formed within predetermined sections of said fiber optic conductor, each said additional sensor array located on a respective associated stator bar of the generator, each said additional sensor array including a strain sensor for producing a signal indicative of a direct stress level measurement in the associated stator bar, and an accelerometer for producing a signal indicative of an indirect stress level measurement in the associated stator bar.

18. The system of claim 17, wherein said sensors in each additional sensor array comprises a triad sensor array formed within said fiber optic conductor, including a temperature sensor for producing a signal representative of temperature in each said associated stator bar, and each said sensor in each said additional sensor array comprises a Bragg grating.

19. The system of claim 14, wherein said source of optical radiation and said optical detector are located within a shell of the generator.

20. The system of claim 14, wherein said source of optical radiation and said optical detector are located outside of a shell of the generator, and said fiber optic conductor traverses a penetration seal in the shell.