High power density thermoelectric systems

• US 8,079,223 B2
• Filed: 08/11/2009
• Issued: 12/20/2011
• Est. Priority Date: 02/09/2001
• Status: Expired due to Fees

• Current Assignee: Gentherm Incorporated
• Original Assignee: BSST LLC (Gentherm Incorporated)
• Inventors: Bell, Lon E.
• Primary Examiner(s): Jones, Melvin
• Application Number:
  US12/539,493
• Publication Number:
  US 20100031988A1
• Time in Patent Office: 861 Days
• Field of Search: 62/32, 62/33, 62/37, 622/592, 165/80.3, 165/80.4
• US Class Current: 62/3.7
• CPC Class Codes: F02G 1/043 the engine being operated by expansion and contraction of a mass of working gas which is heated and cooled in one of a plurality of constantly communicating expansible chambers, e.g. Stirling cycle type engines
• CPC Class Codes: F25B 21/02 using Peltier effect; using Nernst-Ettinghausen effect
• CPC Class Codes: F25B 21/04 reversible
• CPC Class Codes: F25B 2321/021 Control thereof
• CPC Class Codes: F25B 33/00 Boilers; Analysers; Rectifiers boiler-absorbers F25B35/00
• CPC Class Codes: H10N 10/00 Thermoelectric devices comprising a junction of dissimilar materials, i.e. devices exhibiting Seebeck or Peltier effects integrated devices or assemblies of multiple devices H10N19/00
• CPC Class Codes: H10N 10/13 characterised by the heat-exchanging means at the junction
• CPC Class Codes: H10N 10/17 characterised by the structure or configuration of the cell or thermocouple forming the device

Abstract

A number of compact, high-efficiency and high-power density thermoelectric systems utilizing the advantages of thermal isolation are described. Such configurations exhibit high system efficiency and power density. Some configurations exhibit a substantial reduction in the amount of thermoelectric material required.

Claims

1. A thermoelectric system comprising:

a first plurality of thermoelectric modules;

a plurality of first heat transfer devices and a plurality of second heat transfer devices, at least some of the first heat transfer devices sandwiched between at least two of the first plurality of thermoelectric modules, and at least some of the second heat transfer devices sandwiched between at least two of the first plurality of thermoelectric modules, so as to form at least one first stack of thermoelectric modules and heat transfer devices, wherein at least some of the first heat transfer devices project away from the at least one first stack in a first direction and at least some of the second heat transfer devices project away from the at least one first stack in a second direction different from the first direction;

a second plurality of thermoelectric modules; and

a plurality of third heat transfer devices, at least some of the third heat transfer devices sandwiched between at least two of the second plurality of thermoelectric modules, and at least some of the first heat transfer devices are sandwiched between at least two of the second plurality of thermoelectric modules, so as to form at least one second stack of thermoelectric modules and heat transfer devices, wherein at least some of the first heat transfer devices project away from the at least one second stack in a third direction and at least some of the third heat transfer devices project away from the at least one second stack in a fourth direction different from the third direction.

2. The thermoelectric system of claim 1, further comprising a current source electrically coupled to the at least one stack, the current traversing at least some of the heat transfer devices and thermoelectric modules in series.

3. The thermoelectric system of claim 1, wherein the heat transfer devices thermally isolate at least some of the thermoelectric modules from at least some other of the thermoelectric modules.

4. The thermoelectric system of claim 1, wherein the working medium comprises a working fluid.

5. The thermoelectric system of claim 1, wherein at least some of the heat transfer devices are heat exchangers having a plurality of heat exchanger elements.

6. The thermoelectric system of claim 1, wherein at least some of the first heat transfer devices are constructed of an electrode portion electrically isolated from and thermally coupled to a shunt portion.

7. The thermoelectric system of claim 1, wherein at least some of the thermoelectric modules comprise thermoelectric elements.

8. The thermoelectric system of claim 7, wherein the thermoelectric elements comprise alternating P-type and N-type thermoelectric elements.

9. The thermoelectric system of claim 1, wherein the direction of working medium movement is from the at least one first stack to the at least one second stack.

10. The thermoelectric system of claim 1, wherein the at least some of the working medium flows generally between the at least one first stack and the at least one second stack.

11. The thermoelectric system of claim 1, wherein at least some of the thermoelectric modules are sized to provide high power density operation.

12. A thermoelectric system comprising:

a first plurality of thermoelectric modules; and

a plurality of first heat transfer devices and a plurality of second heat transfer devices, at least some of the first heat transfer devices comprising a first portion, a second portion, and an electrical insulation positioned between the first portion and the second portion, the first portion sandwiched between at least two of the first plurality of thermoelectric modules, and at least some of the second heat transfer devices sandwiched between at least two of the first plurality of thermoelectric modules, so as to form at least one stack of thermoelectric modules with alternating first and second heat transfer devices, wherein at least some of the first heat transfer devices and at least some of the second heat transfer devices project away from the at least one stack.

13. The thermoelectric system of claim 12, wherein at least some of the first heat transfer devices project away from the at least one stack in a first direction and at least some of the second heat transfer devices project away from the at least one stack in a second direction different from the first direction.

14. The thermoelectric system of claim 12, wherein at least some of the first heat transfer devices accept a first medium and at least some of the second heat transfer devices accept a second medium, the first medium comprising a liquid, a solid, or both a liquid and a solid, and the second medium comprises a material selected from a group consisting of a liquid, a solid, a gas, or any combination of a liquid, a solid, and a gas.

15. The thermoelectric system of claim 12, wherein the first medium comprises a liquid and the second medium comprises a gas.

16. The thermoelectric system of claim 12, wherein the at least one medium moves, and at least some of the first or second heat transfer devices are arranged to provide thermal isolation in the direction of the at least one medium movement.

17. The thermoelectric system of claim 12, further comprising a current source electrically coupled to the stack, the current flowing through the heat transfer devices and thermoelectric modules.

18. The thermoelectric system of claim 12, wherein at least some of the first thermoelectric modules comprise P-type thermoelectric elements and at least some of the second thermoelectric modules comprise N-type thermoelectric elements, and wherein the heat transfer devices thermally isolate at least some of the P-type thermoelectric elements from at least some of the N-type thermoelectric elements.

19. The thermoelectric system of claim 12, wherein the at least one medium is a moving working medium.

20. The thermoelectric system of claim 12, wherein the at least one heat transfer devices are heat exchangers having heat exchanger elements.

21. The thermoelectric system of claim 12, wherein at least some of the first heat transfer devices are constructed of an electrode portion electrically isolated from and thermally coupled to a shunt portion.

22. The thermoelectric system of claim 12, wherein at least some of the thermoelectric modules are sized to provide high power operation.