Heated catalyzed fuel injector for injection ignition engines

• US 8,079,348 B2
• Filed: 05/13/2010
• Issued: 12/20/2011
• Est. Priority Date: 03/31/2006
• Status: Active Grant

• Current Assignee: EcoMotors, Inc
• Original Assignee: Transonic Combustion, Inc.
• Inventors: Cheiky, Michael C.
• Primary Examiner(s): McMahon, M.
• Application Number:
  US12/779,786
• Publication Number:
  US 20110005498A1
• Time in Patent Office: 586 Days
• Field of Search: 123549-557, 123445-494, 123/538, 123/297, 701/106, 701/113
• US Class Current: 123/549
• CPC Class Codes: F02M 25/10 adding acetylene, non-waterborne hydrogen, non-airborne oxygen, or ozone
• CPC Class Codes: F02M 51/04 Pumps peculiar thereto
• CPC Class Codes: F02M 53/02 with fuel-heating means, e.g. for vaporising
• CPC Class Codes: F02M 53/06 with fuel-heating means, e.g. for vaporising
• CPC Class Codes: F02M 57/00 Fuel-injectors combined or associated with other devices
• CPC Class Codes: F02M 57/027 electric
• CPC Class Codes: F02M 69/045 for injecting into the combustion chamber F02M69/046 takes precedence
• CPC Class Codes: F02M 69/047 injectors with air chambers, e.g. communicating with atmosphere for aerating the nozzles F02M69/325 takes precedence
• CPC Class Codes: F02M 69/18 the means being metering valves throttling fuel passages to injectors or by-pass valves throttling overflow passages, the metering valves being actuated by a device responsive to the engine working parameters, e.g. engine load, speed, temperature or quantity of air the means varying fuel pressure in a fuel by-pass passage, the pressure acting on a throttle valve against the action of metered or throttled fuel pressure for variably throttling fuel flow to injection nozzles F02M69/26

Abstract

The present invention provides an injector-ignition fuel injector for an internal combustion engine, comprising an input fuel metering system for dispensing a next fuel charge into a pressurizing chamber, a pressurization ram system including a pressurization ram for compressing the fuel charge within the pressurizing chamber, wherein the fuel charge is heated in the pressurization chamber in the presence of a catalyst, and an injector nozzle for injecting the heated catalyzed fuel charge into a combustion chamber of the internal combustion engine.

Claims

1. Apparatus for dispensing fuel into a combustion chamber of an internal combustion engine, comprising:

an input fuel metering system for dispensing a fuel charge into a pressurizing chamber;

a pressurization ram system including a pressurization ram for compressing the fuel charge within the pressurizing chamber, wherein the fuel charge is in a super-critical phase prior to injection into the pressurization chamber; and

an injector nozzle for injecting the hue charge into the combustion chamber of the internal combustion engine.

2. The apparatus of claim 1, wherein the apparatus dispenses the fuel charge substantially during a power stroke of the internal combustion engine.

3. The apparatus of claim 1, wherein the fuel charge is pre-oxidized in the fuel injector using ambient air or recirculated exhaust gas prior to injection into the combustion chamber.

4. The apparatus of claim 1, wherein the fuel charge is heated to a temperature between 600°

F. and 750°

F.

5. The apparatus of claim 1, wherein the input fuel metering system comprises an inline fuel filter, a metering solenoid and a liquid fuel needle valve.

6. The apparatus of claim 5, wherein the liquid fuel needle valve comprises an electromagnetically or piezoelectric activated needle valve that dispenses the fuel charge into the pressurizing chamber.

7. The apparatus of claim 1, wherein the injector nozzle is disposed between the pressurization chamber and the combustion chamber of the internal combustion engine.

8. The apparatus of claim 1, wherein the fuel charge dispensed by the input fuel metering system is roasted in the pressurization chamber via a hot section of the fuel injector.

9. Apparatus for dispensing fuel into a combustion chamber of an internal combustion engine, comprising:

an input fuel metering system for dispensing a fuel charge into a pressurizing chamber;

a pressurization ram system including a pressurization ram for compressing the fuel charge within the pressurizing chamber, wherein the fuel charge is in a super-critical phase and reacts with one or more internal sources of oxygen prior to injection into the pressurization chamber; and

an injector nozzle for injecting the fuel charge into the combustion chamber of the internal combustion engine.

10. The apparatus of claim 9, wherein the one or more internal sources of oxygen are selected from the group consisting of MTBE, ethanol, other octane and cetane boosters, and other fuel oxygenator agents.

11. The apparatus of claim 9, wherein the one or more internal sources of oxygen include hot exhaust gas that is pulled in during an exhaust cycle of the engine by opening the injector nozzle in valve and retracting the pressurization ram.

12. The apparatus of claim 9, wherein the one or more internal sources of oxygen include fresh air that is pulled in through an air inlet pinhole in communication with the pressurization chamber.

13. The apparatus of claim 9, wherein the injector nozzle comprises an injector nozzle pin valve, a collimator for collimating the fuel charge, and a pin valve actuator.

14. The apparatus of claim 13, wherein the injector nozzle pin valve opens at approximately 180°

of cycle rotation to dispense the collimated fuel charge into the combustion chamber.

15. The apparatus of claim 13, wherein the pin valve actuator comprises a pin valve solenoid which operates a pin valve drive shaft for injecting the fuel charge through the injector nozzle pin valve into the combustion chamber.

16. The apparatus of claim 15, wherein the pin valve drive shaft is disposed within a bore of the pressurization ram such that the pin valve drive shaft may slide coaxially within the pressurization ram.

17. The apparatus of claim 15, wherein the pin valve drive shaft is disposed at an angle with respect to the pressurization ram.

18. The apparatus of claim 15, wherein the pin valve drive shaft operates independently of the pressurization ram.

19. The apparatus of claim 15, wherein the pressurizing ram and the pin valve drive shaft are exercised repeatedly during engine starting operations to purge and clean the apparatus.

20. The apparatus of claim 9, wherein injector nozzle is electrically heated using a nichrome heating element that lines the injector nozzle.

21. The apparatus of claim 13, wherein the pin valve actuator comprises a rapid response electromagnetic drive or a piezoelectric drive.

22. The apparatus of claim 9, wherein the pressurization ram system further comprises a pressurization ram driver for moving the pressurization ram between a fully retracted position and a full displacement position.

23. The apparatus of claim 22, wherein the fuel charge enters the pressurization chamber when the pressurization ram is in the fully retracted position, and wherein the pressurization ram compresses the fuel charge as it transitions from a liquid to a gas, and then to its critical point and beyond, where it becomes a very dense vapor.

24. The apparatus of claim 22, wherein the pressurization ram comprises a magnetically active portion, an insulating portion, and a hot section compatible portion that is disposed substantially within a hot section of the apparatus when the pressurization ram is in the full displacement position.

25. The apparatus of claim 22, wherein when the pressurization ram is in the fully retracted position, it forms a reduced pressure in the combustion chamber, allowing the input fuel metering system to inject the next charge as a relatively cool liquid.

26. The apparatus of claim 9, wherein the pressurization ram driver includes a multiple winding solenoid coil system comprising a retraction solenoid and a pressurization solenoid.

27. The apparatus of claim 9, wherein the pressurization ram driver includes a linear stepping motor for driving the pressurization ram.

28. The apparatus of claim 9, wherein the apparatus runs on high octane rated fuels, high cetane rated fuels, and mixtures of gas engine fuels and diesel engine fuels.

29. The apparatus of claim 9, wherein the apparatus runs on gasoline, diesel fuel, and various mixtures of cetane, heptane, ethanol, plant oil, biodiesel, alcohols and plant extracts.