Health and safety system for a table saw

• US 8,082,825 B2
• Filed: 06/09/2009
• Issued: 12/27/2011
• Est. Priority Date: 06/09/2009
• Status: Expired due to Fees

• Current Assignee: David J. Butler
• Original Assignee: David J. Butler
• Inventors: Butler, David J.
• Primary Examiner(s): Alie, Ghassem
• Application Number:
  US12/481,437
• Publication Number:
  US 20100307307A1
• Time in Patent Office: 931 Days
• Field of Search: 83/58, 83/621, 83D/IG.1, 834/713, 834/771, 834/90, 835/89, 835/81, 834/86, 834/85, 834/91, 835/221.2, 837/81, 83/74, 837/88, 834/772, 83/13, 834/71, 833/971, 834/78, 831/68, 340/590, 340/686.5, 241/37.5
• US Class Current: 83/58
• CPC Class Codes: B23D 59/006 for removing or collecting chips
• CPC Class Codes: B27G 19/02 for circular saws
• CPC Class Codes: Y10S 83/01 Safety devices
• CPC Class Codes: Y10T 83/081 With randomly actuated stopping means
• CPC Class Codes: Y10T 83/089 Responsive to tool characteristic
• CPC Class Codes: Y10T 83/242 With means to clean work or tool
• CPC Class Codes: Y10T 83/7697 Tool angularly adjustable relative to work-support
• CPC Class Codes: Y10T 83/7726 By movement of the tool
• CPC Class Codes: Y10T 83/773 Work-support includes passageway for tool [e.g., slotted table]
• CPC Class Codes: Y10T 83/7734 With guard for tool
• CPC Class Codes: Y10T 83/7788 Tool carrier oscillated or rotated
• CPC Class Codes: Y10T 83/85 Signal; e.g., alarm
• CPC Class Codes: Y10T 83/8773 Bevel or miter cut
• CPC Class Codes: Y10T 83/8786 Oscillating tool

Abstract

An improved health and safety system for a table saw includes one or more of: a blade guard that protects the operator from the saw blade, and contains and collects sawdust; a proximity detector and emergency saw motor braking means for use in connection with such blade guard; an anti-kickback device for use in connection with such blade guard, a rip fence adapter for use in connection with such a blade guard, and hoses and fittings to connect the dust containment and collection system of said blade guard to a shop dust collection blower or vacuum system. The system protects the saw operator from potential traumatic injury to a hand, and from ingesting potentially carcinogenic sawdust.

Claims

1. A health and safety device adapted for attachment to a planar sawing table (62) and a rotary saw mounted therein, comprising

a support structure (11;

71) coupled to the sawing table at a location which permits free passage of a workpiece past a rotating blade of said saw,

a blade enclosure (2) open along a plane parallel to said planar sawing table and having walls surrounding said saw blade, for purposes of both separating body parts of a saw operator from said saw blade and keeping sawdust produced during sawing operations away from a saw operator,

a contact detector mounted along at least a portion of bottom edges of said blade enclosure which, during saw operation, detects direct electrical contact between a conductor, forming part of said detector, and any portion of a saw operator'"'"'s body, and generates a hazard signal;

a motor braking circuit which responds to said hazard signal by rapidly electromagnetically braking rotation of said saw blade by DC injection braking to avoid or minimize operator harm; and

an adjustable fixation device (34, 38) for fixing said blade enclosure (2) at a desired elevation above said sawing table for at least the duration of a cutting operation, said elevation being selectable within a range and corresponding to a thickness of said workpiece, to thereby prevent workpiece kickback by constraining a face of the workpiece to the sawing table.

2. The health and safety device of claim 1, wherein said support structure (11) is located within a generally planar kerf space, parallel with said saw blade, produced by removing material from said workpiece during rotary cutting operations of said saw blade.

3. The health and safety device of claim 1, wherein said support structure (71) is located adjacent a peripheral edge of said sawing table, in order to allow free movement of said workpiece across said sawing table, and includes a lateral portion (74) extending horizontally from said peripheral edge toward said saw blade, and

a depending portion which extends from said lateral portion (74) downward, in order to support said blade enclosure (21) in a position adjacent said saw blade.

4. The health and safety device of claim 1, wherein said blade enclosure (2) is provided with

an operator-actuatable safety switch (45) which activates said proximity detection circuit and said motor brake circuit and

wherein the saw motor of said table saw is configured not to start until said operator-actuatable safety switch has been depressed, prior to each successive saw start.

5. The health and safety device of claim 1, further comprising electronic condition indicator lights indicating at least one of:

electric power to the saw,

blade lighting,

emergency brake armed and ready,

dust collection air flow; and

at least a threshold vacuum level in said blade enclosure.

6. The health and safety device of claim 1, wherein

said blade enclosure is a longitudinally elongated box having vertical, parallel side walls that are separated by a horizontal distance, said side walls joined at their upper edges by a top wall, said side walls joined at the front edge by a vertical front wall, said side walls joined at the rear edge by a vertical rear wall, parallel to the front wall, said side walls each joined at the bottom edge by a bottom wall, said bottom wall having a centrally located slot to accommodate the saw blade of said table saw.

7. A health and safety device adapted for attachment to a planar sawing table (62) and a rotary saw mounted therein, comprising:

a support structure (11;

71) coupled to the sawing table at a location which permits free passage of a workpiece past a rotating blade of said saw,

a blade enclosure (2), open along a plane parallel to said planar sawing table, and having walls surrounding said saw blade, for purposes of both separating body parts of a saw operator from said saw blade and keeping sawdust produced during sawing operations away from a saw operator,

a contact detector (17, 42) mounted along at least a portion of bottom edges of said blade enclosure which, during saw operation, detects direct electrical contact between a portion (42) of said detector and any portion of a saw operator'"'"'s body and generates a hazard signal; and

means (76, 77) for electromagnetically braking saw rotation by DC injection, in response to said hazard signal, within a predetermined short shutoff time interval, in order to prevent or minimize injury to said portion of said operator'"'"'s body, and

an adjustable fixation device (34, 38) for fixing said blade enclosure (2) at a desired elevation above said sawing table for at least the duration of a cutting operation, said elevation being selectable within a range and corresponding to a thickness of said workpiece, to thereby prevent workpiece kickback by constraining a face of the workpiece to the sawing table.

8. The health and safety device of claim 7, wherein said contact detector (17, 42) operates by detecting a capacitance change resulting from operator contact with a portion (42) of said detector (17, 42);

and

wherein said contact detector and electromagnetic braking means are configured to prevent the motor of said table saw from starting, unless said blade enclosure is mounted on the support structure and is electrically connected to control circuits of said motor.

9. The health and safety device of claim 7, further comprising

a key-operated supervisory override switch (S1) that will override said contact detector (17, 42) and will permit said motor to start, notwithstanding any disconnection of said blade enclosure, in order to permit cutting operations which could not readily be performed with said blade enclosure in place.