Methods and compositions for production and purification of biofuel from plants and microalgae

• US 8,088,614 B2
• Filed: 11/13/2007
• Issued: 01/03/2012
• Est. Priority Date: 11/13/2006
• Status: Expired due to Fees

• Current Assignee: Aurora Algae, Incorporated (Reliance Industries Limited)
• Original Assignee: Aurora Algae, Incorporated (Reliance Industries Limited)
• Inventors: Vick, Bertrand, Caspari, Matthew, Radaelli, Guido
• Primary Examiner(s): Carr, Deborah D
• Application Number:
  US11/985,183
• Publication Number:
  US 20080155888A1
• Time in Patent Office: 1,512 Days
• Field of Search: 435/271, 443/08, 977/894, 585/833, 554/21, 540/145
• US Class Current: 435/271
• CPC Class Codes: C11B 1/10 by extracting
• CPC Class Codes: C11C 3/003 by esterification of fatty acids with alcohols C11C3/02 takes precedence
• CPC Class Codes: Y02E 50/10 Biofuels, e.g. bio-diesel
• CPC Class Codes: Y10S 977/894 having step or means utilizing biological growth

Abstract

Methods and compositions are provided for producing purified oil from an organism, whether these organisms are wild type, selectively bred or genetically modified, and are suitable for the large scale production of an oil product. The organism may be an animal, a plant or a microorganism such as yeast, bacteria or algae. The organism is processed to create a biomass which can be extracted to remove the lipids contained within the biomass. The extraction produces a crude extract rich in lipids and containing residual contaminants. These contaminants are removed by contacting the crude extract with a composition that comprises a nanomaterial. Subsequently an oil product is recovered which is substantially free from residual contaminants, such as pigments.

Claims

1. A process for recovering an oil product from an organism, comprising:

(a) obtaining a crude extract from an organismal biomass;

(b) applying said crude extract to a composition comprising a nanomaterial; and

(c) recovering said oil product from said composition comprising the nanomaterial.

2. The process of claim 1, wherein said organism is grown prior to step (a).

3. The process of claim 1, wherein the crude extract is obtained in step (a) by exposing the organismal biomass to at least one water-immiscible solvent.

4. The process of claim 3, wherein the water-immiscible solvent is selected from the group consisting of carbon tetrachloride, chloroform, cyclohexane, 1,2-dichloroethane, dichloromethane, diethyl ether, dimethyl formamide, ethyl acetate, heptane, hexane, methyl-tert-butyl ether, pentane, toluene, 2,2,4-trimethylpentane.

5. The process of claim 1, further comprising step (d) wherein said oil product produced in step (c) is exposed to a treatment to remove said at least one solvent.

6. The process of claim 5, wherein said treatment comprises evaporation at a low temperature.

7. The process of claim 2, wherein said organism is an algae.

8. The process of claim 7, wherein said algae is a species of Dunaliella, Chlorella or Spirulina.

9. The process of claim 8, wherein said algae is Dunaliella Bardawil, Dunaliella sauna or Dunaliella primolecta, Chlorella vulgaris, Chlorella emorsonii, Chlorella minutissima, Chlorella sorokiniana, Chlorella vulgaris or Spirulina platensis.

10. The process of claim 7, wherein said algae is Cyclotella cryptica, Tetraselmis suecica, Monoraphidium, Botryococcus braunii, Stichococcus, Haematococcus pluvialis, Phaeodactylum tricornutum, Tetraselmis suecica, Isochrysis galbana, Nannochloropsis, Nitzschia closterium, Phaeodactylum tricornutum, Chlamydomas perigranulata or Synechocystis.

11. The process of claim 1, wherein said nanomaterial is a carbonaceous nanomaterial.

12. The process of claim 1, wherein recovery step (c) comprises applying pressure to said composition in order to recover said oil product.

13. The process of claim 12 is subjected to centrifugation or mechanical compression in order to obtain said oil product.

14. The process of claim 1, wherein said composition comprises at least 10% by weight of carbonaceous nanomaterials.

15. The process of claim 1, wherein said nanomaterial comprises carbonaceous nanoparticles, wherein the smallest dimension of said carbonaceous nanoparticles is less than 500 nm n.

16. The process of claim 15, wherein at least 50% of the nanoparticles are a material other than a carbon nanotube.

17. The process of claim 15, wherein said nanomaterial has the capacity to bind an amount of contaminant equal to at least 50% of the weight of said nanomaterial.

18. The process of claim 15, wherein at least 50% of said carbonaceous particles have the smallest dimension less than 500 nm.

19. The process of claim 15, wherein at least 50% of said carbonaceous particles have the smallest dimension less than 300 nm.

20. The process of claim 15, wherein at least 50% of said carbonaceous particles have the smallest dimension less than 200 nm.

21. The process of claim 15, wherein at least 50% of said carbonaceous particles have the smallest dimension less than 100 nm.

22. The process of claim 15, wherein said nanomaterial has the capacity to bind an amount of contaminant equal to at least 10 times the weight of said nanomaterial.

23. The process of claim 15, wherein a portion of the carbonaceous material has a tubular or spheroid configuration.

24. The process of claim 1, wherein said nanomaterial comprises graphene.

25. The process of claim 24, wherein nanomaterial comprises at least 10%, 30%, 50%, 70%, 90%, or 99.9% graphene by weight.

26. A composition produced by the process of claim 6 comprising purified oil that is substantially free of any solvents or pigments.

27. The composition of claim 26, wherein said composition has less than 15% water by weight.

28. The composition of claim 26, wherein the organism from which the purified oil was produced is an algae.