Gas sensor control device

• US 8,092,663 B2
• Filed: 02/19/2009
• Issued: 01/10/2012
• Est. Priority Date: 02/19/2008
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Hada, Satoshi, Akimoto, Katsuhide, Emmei, Shoichiro, Mizutani, Keigo, Teranishi, Shinya
• Primary Examiner(s): Barton, Jeffrey T
• Assistant Examiner(s): RUFO, LOUIS J
• Application Number:
  US12/388,625
• Publication Number:
  US 20090205957A1
• Time in Patent Office: 1,055 Days
• Field of Search: 204/406
• US Class Current: 204/406
• CPC Class Codes: G01N 27/4065 Circuit arrangements specially adapted therefor
• CPC Class Codes: G01N 27/4071 using sensor elements of laminated structure

Abstract

A gas sensor control device is disclosed as including a sensor cell having a negative terminal, to which a current-voltage converter is connected, and a differential amplifier is connected to the current-voltage converter to provide a current measured result applied to a microcomputer. The current-voltage converter has an opposite-to-sensor terminal to which another differential amplifier is connected. A sensor-side terminal of the current-voltage converter and another differential amplifier is electrically connected to each other via an electric pathway having a sensor-current flow disabling pathway in which a switch circuit is provided. Closing the switch circuit allows a potential difference between both terminals of the current-voltage converter is zeroed. With the switch circuit closed, the microcomputer calculates an element current correcting value, while detecting an electromotive force of the sensor cell based on which a failure is determined.

Claims

1. A gas sensor control device connected to a gas sensor, including a gas sensing element composed of a solid electrolyte body and a pair of electrodes formed on the solid electrolyte body, in which an element current occurs depending on a concentration of a specified component in measuring gases upon receipt of a voltage applied across the pair of electrodes, the gas sensor control device comprising:

a current-voltage converter having one terminal connected to one electrode of the pair of electrodes for measuring the element current flowing therethrough;

an output circuit for outputting a measured result in response to the element current, measured with the current-voltage converter, as an element current measured value;

an applied voltage setting circuit connected to the other terminal of the current-voltage converter to set an applied voltage to be applied across the pair of electrodes of the sensing element;

a first electric pathway connected between the output circuit and the applied voltage setting circuit to apply the element current measured value thereto;

a second electric pathway, connected between the one terminal of the current-voltage converter and the applied voltage setting circuit, in which no element current flows;

switch means provided in the second electric pathway for selectively opening and closing the second electric pathway; and

calculating means for calculating the concentration of the specified component based on the element current measured value output from the output circuit in the presence of the voltage applied from the applied voltage setting circuit;

wherein actuating the switch means allows the applied voltage setting circuit to set the applied voltage at a regulated level such that a potential difference between both terminals of the current-voltage converter lies at a predetermined specified value.

2. The gas sensor control device according to claim 1, wherein:

the output acquiring means allows the switch means to be closed to zero the potential difference between the both terminals of the current-voltage converter to acquire the output value of the output circuit under a condition where the potential difference remains zeroed.

3. The gas sensor control device according to claim 2, wherein:

the first electric pathway includes a first feedback pathway, through which the output of the output circuit is input in feedback to the applied voltage setting circuit, and the second electric pathway includes a second feedback pathway, through which a voltage appearing at the sensor-side terminal of the current-voltage converter is input in feedback to the applied voltage setting circuit;

wherein the switch means is provided in the second feedback pathway;

whereby during normal concentration detecting operation, the first feedback pathway is brought into a conducting state to allow the applied voltage setting circuit to set the applied voltage depending on the output of the output circuit input in feedback via the first feedback pathway;

whereas during an operation to calculate the current correcting value for correcting the element current, only the second feedback pathway is brought into a conducting state to allow the applied voltage setting circuit to set the applied voltage depending on a sensor-side terminal voltage of the current-voltage converter input in feedback via the second feedback pathway.

4. The gas sensor control device according to claim 2, further comprising:

means for causing the applied voltage of the applied voltage setting circuit to be regulated to voltages inducing a plurality of potential differences with respect to a sensor-side terminal voltage of the current-voltage converter when the switch means is brought into a closed state so as to acquire an output value from the output circuit under a plurality of states with the voltages being regulated; and

wherein the correcting value calculating means calculates a gain correcting value as the current correcting value in response to the output value of the output circuit acquired under the plurality of states.

5. The gas sensor control device according to claim 2, wherein:

the gas sensing element of the gas sensor includes the solid electrolyte body and first and second cells, exposed to a gas chamber, each of which is composed of a pair of electrodes formed on the solid electrolyte body, the first cell regulating an oxygen quantity of measuring gases, admitted to the measuring gas chamber, to a given concentration level and the second cell detecting a specified component of the measuring gases with the oxygen quantity being regulated with the first cell; and

the current-voltage converter measures a second cell current caused in the second cell to provide a second cell current measured value based on which a concentration of the specified component is calculated.

6. The gas sensor control device according to claim 2, further comprising:

failure determining means for determining a failure occurring in at least one of the sensing element and a sensor circuit based on a current correcting value for correcting the element current resulting from the correcting value calculating means.

7. The gas sensor control device according to claim 1, further comprising:

electromotive force detecting means operative to cause the switch means to be closed to allow a potential difference between both terminals of the current-voltage converter to be brought into a zeroed state for detecting an electromotive force occurring in the sensing element under the zeroed state; and

failure determining means for executing a failure determination of at least one of the sensing element and a sensor circuit, connected thereto, based on the electromotive force detected with the electromotive force detecting means.

8. The gas sensor control device according to claim 7, wherein:

inputting a sensor-side terminal voltage of the current-voltage converter to the applied voltage setting circuit in a feedback loop such that the set voltage set by the applied voltage setting circuit becomes equal to the sensor-side terminal voltage;

whereby the potential difference between the both terminals of the current-voltage converter is zeroed.

9. The gas sensor control device according to claim 7, wherein:

the first electric pathway includes a first feedback pathway causing the output of the output circuit to be input to the applied voltage setting circuit in a feedback loop and the second electric pathway includes a second feedback pathway causing the voltage at the sensor-side terminal of the current-voltage converter to be input to the applied voltage setting circuit in a feedback loop;

wherein the switch means is provided in the second feedback pathway;

wherein during a normal concentration detecting operation, only the first feedback pathway is brought into a conductive state to allow the applied voltage setting circuit to set the applied voltage depending on the output of the output circuit input thereto via the first feedback pathway in feedback loop; and

whereas during an operation to detect the electromotive force, only the second feedback pathway is brought into a conductive state to allow the applied voltage setting circuit to set the applied voltage depending on the sensor-side terminal voltage of the current-voltage converter input via the second feedback pathway in a feedback loop such that the potential difference between the both terminals of the current-voltage converter is zeroed.

10. The gas sensor control device according to claim 7, further comprising:

voltage application interrupting means for interrupting the application of the set voltage to the sensing means when the failure determining means determines that a failure is present.

11. The gas sensor control device according to claim 7, wherein:

the gas sensing element of the gas sensor includes the solid electrolyte body and first and second cells, exposed to a gas chamber, each of which is composed of a pair of electrodes formed on the solid electrolyte body, the first cell regulating an oxygen quantity of measuring gases, admitted to the measuring gas chamber, to a given concentration level and the second cell detecting a specified component of the measuring gases with the oxygen quantity being regulated with the first cell; and

wherein the current-voltage converter measures the element current occurring in the second cell.

12. The gas sensor control device according to claim 11, wherein:

the electromotive force detecting means executes the electromotive force detection subjected to the presence in which an oxygen concentration in the measuring gas chamber lies at a low oxygen level representing the given concentration level.

13. The gas sensor control device according to claim 2, wherein:

the gas sensing element includes the solid electrolyte body, having one surface exposed to a reference gas compartment and the other surface exposed to a measuring gas chamber, first and second cells including pairs of electrodes formed on the solid electrolyte body at one end portion thereof in face-to-face relation to the reference gas chamber and the measuring gas chamber, respectively, and a diffusion resistance portion formed on the other surface of the solid electrolyte body in an area adjacent to the measuring gas chamber to admit measuring gases therein;

wherein the first cell is operative to regulate an oxygen quantity of measuring gases, admitted to file measuring gas chamber, to a given concentration level and the second cell is operative to detect a specified component of the measuring gases with the oxygen quantity being regulated with the first cell.

14. The gas sensor control device according to claim 2, wherein:

the gas sensing element includes first and second solid electrolyte bodies, each having one surface exposed to a reference gas compartment and the other surface exposed to a measuring gas chamber, a first cell including a first pair of electrodes formed on one end portion of the first solid electrolyte body in face-to-face relation to the reference gas compartment and the measuring gas chamber, respectively, and a second pair of electrodes formed on the one end portion of the second solid electrolyte body in face-to-face relation to the reference gas compartment and the measuring gas chamber, respectively, and a diffusion resistance portion interposed between the first and second solid electrolyte bodies in an area adjacent to the measuring gas chamber to admit measuring gases therein;

wherein the first cell is operative to regulate an oxygen quantity of measuring gases, admitted to the measuring gas chamber, to a given concentration level, and the second cell is operative to pump the measuring gases to the measuring gas chamber.

15. The gas sensor control device according to claim 14, wherein:

the first cell includes a reference electrode formed on the first solid electrolyte body on the one surface thereof to be exposed to the reference gas compartment and a measuring electrode formed on the other surface of the first solid electrolyte body to be exposed to the measuring gas chamber; and

the second cell includes a reference electrode formed on the second solid electrolyte body on the one surface thereof to be exposed to the reference gas compartment and an inner pump electrode formed on the other surface of the second solid electrolyte body in face-to-face relation to the measuring gas chamber.

16. The gas sensor control device according to claim 3, wherein:

the gas sensing element has a gas diffusing range frequency above which the gas sensing element has a gas diffusion capability to enable the measuring gases to be admitted to an inside of the gas sensing element; and

the element current is zeroed during a time interval less than the gas diffusion enabling frequency range.

17. The gas sensor control device according to claim 3, wherein:

the element current lies at a value of 4 nA/ppm or less.