Method of making a light emitting device having a molded encapsulant
First Claim
1. A method of making a light emitting device, the method comprising:
- (a) providing an LED package comprising an LED die disposed in a reflecting cup, the reflecting cup filled with a first photopolymerizable composition such that the LED die is encapsulated, and partially polymerizing the first photopolymerizable composition to form a first partially photopolymerized composition, wherein partially polymerizing comprises applying actinic radiation having a wavelength of 700 nm or less;
(b) providing a mold having a cavity filled with a second polymerizable composition;
(c) contacting the first partially photopolymerized composition and the second polymerizable composition;
(d) polymerizing the first partially photopolymerized composition and the second polymerizable composition to form first and second polymerized compositions, respectively, wherein the first and second polymerized compositions are bonded together; and
(e) optionally separating the mold from the second polymerized composition.
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Accused Products
Abstract
Disclosed herein is a method of making a light emitting device having an LED die and a molded encapsulant made by polymerizing at least two polymerizable compositions. The method includes: (a) providing an LED package having an LED die disposed in a reflecting cup, the reflecting cup filled with a first polymerizable composition such that the LED die is encapsulated; (b) providing a mold having a cavity filled with a second polymerizable composition; (c) contacting the first and second polymerizable compositions; (d) polymerizing the first and second polymerizable compositions to form first and second polymerized compositions, respectively, wherein the first and second polymerized compositions are bonded together; and (e) optionally separating the mold from the second polymerized composition. Light emitting devices prepared according to the method are also described.
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Citations
24 Claims
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1. A method of making a light emitting device, the method comprising:
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(a) providing an LED package comprising an LED die disposed in a reflecting cup, the reflecting cup filled with a first photopolymerizable composition such that the LED die is encapsulated, and partially polymerizing the first photopolymerizable composition to form a first partially photopolymerized composition, wherein partially polymerizing comprises applying actinic radiation having a wavelength of 700 nm or less; (b) providing a mold having a cavity filled with a second polymerizable composition; (c) contacting the first partially photopolymerized composition and the second polymerizable composition; (d) polymerizing the first partially photopolymerized composition and the second polymerizable composition to form first and second polymerized compositions, respectively, wherein the first and second polymerized compositions are bonded together; and (e) optionally separating the mold from the second polymerized composition. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24)
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Specification