Downhole surveying utilizing multiple measurements

• US 8,095,317 B2
• Filed: 10/22/2008
• Issued: 01/10/2012
• Est. Priority Date: 10/22/2008
• Status: Active Grant

• Current Assignee: Gyrodata Incorporated
• Original Assignee: Gyrodata Incorporated
• Inventors: Ekseth, Roger, Weston, John Lionel
• Primary Examiner(s): Raymond, Edward
• Application Number:
  US12/256,410
• Publication Number:
  US 20100100329A1
• Time in Patent Office: 1,175 Days
• Field of Search: 702/7, 702182-185, 702/188
• US Class Current: 702/7
• CPC Class Codes: E21B 47/022 of the borehole, e.g. using geomagnetism
• CPC Class Codes: G01V 3/26 operating with magnetic or electric fields produced or modified either by the surrounding earth formation or by the detecting device with electromagnetic waves G01V3/30
• CPC Class Codes: G01V 3/38 Processing data, e.g. for analysis, for interpretation, for correction

Abstract

Certain embodiments described herein provide a measure of the misalignment of multiple acceleration sensors mounted in the downhole portion of a drill string. In certain embodiments, the measure of the misalignment corresponds to a measure of sag which can be used to provide an improved estimate of the inclination of the downhole portion of the drill string and/or the wellbore. Certain embodiments described herein provide an estimate of the magnetic interference incident upon a drilling system using multiple magnetic sensors mounted within a non-magnetic region of the downhole portion of the drilling system. Certain embodiments utilize the magnetic measurements to determine an axial interference resulting from one or more magnetic portions of the downhole portion and to provide an improved estimate of the azimuthal orientation of the downhole portion with respect to the magnetic field of the Earth.

Claims

1. A drill string, comprising:

a downhole portion adapted to move within a wellbore, the downhole portion hag a first portion at a first position within the wellbore and oriented at a first angle relative to the wellbore at the first position and a second portion at a second position within the wellbore and oriented at a second angle relative to the wellbore at the second position, wherein at least one of the first and second angles is non-zero;

a first acceleration sensor mounted within the first portion, the first acceleration sensor adapted to generate a first signal indicative of an acceleration of the first acceleration sensor; and

a second acceleration sensor mounted within the second portion, the second acceleration sensor adapted to generate a second signal indicative of an acceleration of the second acceleration sensor, wherein a difference between the first angle and the second angle is due to gravity induced sag and is less than about one degree.

27. The drill string of claim 1, wherein the difference between the first angle and the second angle is less than about 0.6 degrees.

28. The drill string of claim 1, wherein the first angle is zero degrees and the second angle is a value other than zero degrees.

2. A drill string, comprising:

a downhole portion adapted to move within a wellbore, the downhole portion having a first portion at a first position within the wellbore and oriented at a first angle relative to the wellbore at the first position and a second portion at a second position within the wellbore and oriented at a second angle relative to the wellbore at the second position, wherein at least one of the first and second angles is non-zero;

a first acceleration sensor mounted within the first portion, the first acceleration sensor adapted to generate a first signal indicative of an acceleration of the first acceleration sensor;

a second acceleration sensor mounted within the second portion, the second acceleration sensor adapted to generate a second signal indicative of an acceleration of the second acceleration sensor; and

a controller configured to calculate the difference between the first angle and the second angle.

4. The drill string of claim 2, wherein the drill string is a measurement-while-drilling string.

5. The drill string of claim 2, further comprising a bend sensor adapted to generate a third signal indicative of an amount of bend between the wellbore at the first position and the wellbore at the second position.

6. The drill string of claim 5, wherein the controller is further configured to calculate a difference between the first angle and the second angle in response to the first, second, and third signals.

7. The drill string of claim 5, wherein the bend sensor comprises an optical system comprising a light source and a light detector separated from the light source by a non-zero distance along the wellbore, the light source configured to direct light towards the light detector, the light impinging upon a first portion of the light detector when the downhole portion is in an unbent state and upon a second portion of the light detector when the downhole portion is in a bent state.

8. The drill string of claim 2, wherein the controller is further configured to calculate the amount of bend between the wellbore at the first position and the wellbore at the second position in response to the first and second signals using a predictive filtering technique.

9. The drill string of claim 8, wherein the predictive filtering technique comprises Kalman filtering.

33. The drill string of claim 2, wherein the difference between the first angle and the second angle is less than about 1 degree.

34. The drill string of claim 33, wherein the difference between the first angle and the second angle is less than about 0.6 degrees.

35. The drill string of claim 2, wherein the difference between the first angle and the second angle is due to gravity-induced sag.

36. The drill string of claim 2, wherein the difference between the first angle and the second angle is due to physical mounting misalignment of one or more of the first and second acceleration sensors.

37. The drill string of claim 2, wherein the first angle is zero degrees and the second angle is a value other than zero degrees.

38. The drill string of claim 2, wherein the first and second acceleration sensors are spaced apart from one another by a distance in a range between about 40 feet to about 70 feet.

3. A drill string, comprising:

a downhole portion adapted to move within a wellbore, the downhole portion having a first portion at a first position within the wellbore and oriented at a first angle relative to the wellbore at the first position and a second portion at a second position within the wellbore and oriented at a second angle relative to the wellbore at the second position, wherein at least one of the first and second angles is non-zero;

a first acceleration sensor mounted within the first portion, the first acceleration sensor adapted to generate a first signal indicative of an acceleration of the first acceleration sensor; and

a second acceleration sensor mounted within the second portion, the second acceleration sensor adapted to generate a second signal indicative of an acceleration of the second acceleration sensor, wherein the first and second acceleration sensors are spaced apart from one another by a distance in a range between about 40 feet to about 70 feet.

29. The drill string of claim 3, wherein the difference between the first angle and the second angle is less than about 1 degree.

30. The drill string of claim 29, wherein the difference between the first angle and the second angle is less than about 0.6 degrees.

31. The drill string of claim 3, wherein the first and second acceleration sensors are spaced apart by about 40 feet.

32. The drill string of claim 3, wherein the first and second acceleration sensors are spaced apart by about 70 feet.

10. A method for generating information indicative of misalignment between first and second acceleration sensors mounted within the downhole portion of a drill string, the method comprising:

providing a drill string comprising;

a downhole portion adapted to move within a wellbore, the downhole portion having a first portion at a first position within the wellbore and oriented at a first angle relative to the wellbore at the first position and a second portion at a second position within the wellbore and oriented at a second angle relative to the wellbore at the second position wherein at least one of the first and second angles is non-zero;

a first acceleration sensor mounted within the first portion, the first acceleration sensor adapted to generate a first signal indicative of an acceleration of the first acceleration sensor; and

a second acceleration sensor mounted within the second portion, the second acceleration sensor adapted to generate a second signal indicative of an acceleration of the second acceleration sensor;

generating the first signal and the second signal while the downhole portion of the drill string is within the wellbore; and

calculating the difference between the first angle and the second angle.

11. The method of claim 10, further comprising storing the difference between the first angle and the second angle.

12. The method of claim 10, further comprising displaying the difference between the first angle and the second angle.

13. The method of claim 10, further comprising modifying a direction of drilling of the drill string with respect to the wellbore based on the difference between the first angle and the second angle.

14. A method of determining the misalignment between first and second acceleration sensors mounted within a drill string, the method comprising:

receiving one or more acceleration measurements from a first acceleration sensor in a first portion of the drill string at a first position within a wellbore, the first portion oriented at a first angle relative the wellbore at the first position;

receiving one or more acceleration measurements from a second acceleration sensor in a second portion of the drill string at a second position within the wellbore, the second portion oriented at a second angle relative to the wellbore at the second position, wherein at least one of the first and second angles is non-zero; and

calculating the difference between the first angle and the second angle in response to the one or more acceleration measurements from the first acceleration sensor and the one or more measurements from the second acceleration sensor.

39. The method of claim 14, further comprising modifying a direction of drilling of the drill string with respect to the wellbore based on the difference between the first angle and the second angle.

15. A drilling system, comprising:

a downhole portion adapted to move along a first wellbore, the downhole portion comprising one or more magnetic regions and one or more non-magnetic regions;

at least two magnetic sensors within at least one non-magnetic region of the downhole portion, the at least two magnetic sensors comprising a first magnetic sensor and a second magnetic sensor spaced apart from one another by a non-zero distance, the first magnetic sensor adapted to generate a first signal in response to magnetic fields of the Earth and of the one or more magnetic regions, the second magnetic sensor adapted to generate a second signal in response to magnetic fields of the Earth and of the one or more magnetic regions; and

a controller configured to receive the first signal and the second signal and to calculate the magnetic field of the one or more magnetic regions.

16. The drilling system of claim 15, wherein the controller is configured to calculate an axial interference and hence to calculate an improved estimate of an azimuthal orientation of the downhole portion with respect to the magnetic field of the Earth.

17. The drilling system of claim 15, wherein the controller is configured to calculate an estimate of a relative location of a second wellbore spaced from the first wellbore.

18. The drilling system of claim 15, wherein the first and second magnetic sensors are spaced apart from one another by a distance in a range between about 40 feet to about 70 feet.

19. The drilling system of claim 15, wherein the downhole portion comprises a drill string.

20. The drilling system of claim 15, wherein the downhole portion comprises a measurement-while-drilling string.

21. A method for generating information indicative of the magnetic field in a first wellbore, the method comprising:

providing a drilling system comprising;

a downhole portion adapted to move along a first wellbore, the downhole portion comprising one or more magnetic regions and one or more non-magnetic regions; and

at least two magnetic sensors within at least one non-magnetic region of the downhole portion, the at least two magnetic sensors comprising a first magnetic sensor and a second magnetic sensor spaced apart from one another by a non-zero distance, the first magnetic sensor adapted to generate a first signal in response to magnetic fields of the Earth and of the one or more magnetic regions, the second magnetic sensor adapted to generate a second signal in response to magnetic fields of the Earth and of the one or more magnetic regions;

generating the first signal and the second signal while the downhole portion of the drilling system is at a first location within the first wellbore; and

calculating the magnetic field in the first wellbore in response to the first and second signals.

22. The method of claim 21, further comprising using the calculated magnetic field to calculate an axial interference and hence to calculate an improved estimate of an azimuthal orientation of the downhole portion with respect to the magnetic field of the Earth.

23. The method of claim 21, further comprising using the calculated magnetic field to calculate an estimate of a relative location of a second wellbore spaced from the first wellbore.

24. A method for determining the magnetic field in a wellbore, the method comprising:

receiving one or more magnetic measurements from at least two magnetic sensors within at least one non-magnetic region of a downhole portion of a drilling system, the at least two magnetic sensors comprising a first magnetic sensor and a second magnetic sensor spaced apart from one another by a non-zero distance, the first magnetic sensor generating a first signal in response to magnetic fields of the Earth and of one or more magnetic regions of the downhole portion, the second magnetic sensor generating a second signal in response to magnetic fields of the Earth and of the one or more magnetic regions; and

calculating the magnetic field in response to the one or more magnetic measurements from the at least two magnetic sensors.

25. The method of claim 24, further comprising using the calculated magnetic field to calculate an axial interference and hence to calculate an improved estimate of an azimuthal orientation of the downhole portion with respect to the magnetic field of the Earth.

26. The method of claim 24, further comprising using the calculated magnetic field to calculate an estimate of a relative location of a second wellbore spaced from the wellbore.