Systems and methods for measuring fluid pressure within a disposable IV set connected to a fluid supply pump

• US 8,096,186 B2
• Filed: 03/24/2010
• Issued: 01/17/2012
• Est. Priority Date: 03/24/2010
• Status: Active Grant

• Current Assignee: Carefusion 303 Incorporated (Becton, Dickinson & Co)
• Original Assignee: Carefusion 303 Incorporated (Becton, Dickinson & Co)
• Inventors: Butterfield, Robert D.
• Primary Examiner(s): ALLEN, ANDRE J
• Application Number:
  US12/731,001
• Publication Number:
  US 20110232388A1
• Time in Patent Office: 664 Days
• Field of Search: None
• US Class Current: 73/714
• CPC Class Codes: A61B 5/021 Measuring pressure in heart or blood vessels A61B5/0205 takes precedence
• CPC Class Codes: A61B 5/6866 Extracorporeal blood circuits, e.g. dialysis circuits
• CPC Class Codes: A61M 2205/12 with interchangeable cassettes forming partially or totally the fluid circuit
• CPC Class Codes: A61M 2205/3306 Optical measuring means
• CPC Class Codes: A61M 2205/3317 Electromagnetic, inductive or dielectric measuring means
• CPC Class Codes: A61M 5/16854 by monitoring line pressure
• CPC Class Codes: G01L 19/003 using a detachable interface or adapter between the process medium and the pressure gauge
• CPC Class Codes: G01L 9/007 using variations in inductance
• CPC Class Codes: G01L 9/0072 using variations in capacitance
• CPC Class Codes: G01L 9/0076 using photoelectric means

Abstract

Systems and methods of measuring pressure of fluid in a disposable IV set connected to a fluid supply pump is disclosed. At least one sensing arrangement coupled to the fluid supply pump is provided. A chamber having a movable element is provided, the movable element configured to move in response to changes in fluid pressure within the disposable IV set and thereby cause a change in a sensed measurement variable associated with the sensing arrangement without contacting the sensing arrangement. A measuring signal indicative of the sensed measurement variable is generated. The fluid pressure within the disposable IV set is determined based on the measuring signal.

Claims

1. A non-contact pressure sensing system for measuring either positive or negative fluid pressures within an isolated fluid pathway using a chamber incorporated within the isolated fluid pathway and connected to a fluid supply pump, the system comprising:

a sensor base coupled to a pump and having at least one sensing arrangement being stationary with respect to the sensor base, the sensing arrangement configured to generate a measuring signal indicative of a sensed measurement variable;

a measurement circuit electrically connected to the sensing arrangement to receive the measuring signal;

a chamber or housing configured for attaching to the sensor base, the chamber having;

a fluid inlet and a fluid outlet, and

a movable element configured to move with changes in fluid pressure within the chamber and thereby cause a change in the sensed measurement variable without contacting the sensing arrangement, the amount of movement of the movable element being related to the amount of change in fluid pressure.

2. The system of claim 1, wherein the movable element is nonflexing when subjected to a nonzero fluid pressure.

3. The system of claim 1, wherein the fluid supply pump is an intravenous pump.

4. The system of claim 1, wherein the chamber is a housing that is configured to receive an IV fluid for measuring pressure of the IV fluid.

5. The system of claim 1, wherein the chamber is a cassette configured to hold an IV fluid being dispensed to a patient.

6. The system of claim 5, wherein the cassette is a disposable IV cassette.

7. The system of claim 1, wherein the movable element moves toward the sensing arrangement when the fluid pressure increases and away from the sensing arrangement when the fluid pressures decreases.

8. The system of claim 1 wherein the movable element is configured to be responsive to both positive and negative fluid pressures within the cassette without being preloaded.

9. The system of claim 5, wherein the sensor base is connected to the pump via at least one spring to cause the sensor base to exert a force against the cassette when the cassette is mated with the based.

10. The system of claim 1 further comprising a sensing measurement varying element coupled to the movable element and configured to cause the change in the sensed measurement variable.

11. The system of claim 10, wherein:

the sensing arrangement comprises a first plate and a second plate coupled to the sensor base;

the sensing measurement varying element comprises a conductive layer; and

the sensed measurement variable comprises a capacitance between the first and second plates.

12. The system of claim 8 further comprising a printed circuit substrate, wherein the first and second plates and the measurement circuit are disposed on the printed circuit substrate.

13. The system of claim 10, wherein:

the sensing arrangement comprises a light source and a light detector coupled to the sensor base;

the sensing measurement varying element comprises an optical attenuator; and

the sensed measurement variable comprises an intensity of light received at the light detector.

14. The system of claim 13, the optical attenuator having a thickness in a travel direction of the light, wherein the thickness varies along a movement direction of the optical attenuator.

15. The system of claim 10, wherein:

the sensing arrangement comprises a magnetic field sensor coupled to the sensor base;

the sensing measurement varying element comprises a magnet; and

the sensed measurement variable comprises a strength of a magnetic field at the magnetic field sensor.

16. The system of claim 15, wherein the magnetic field sensor is a hall-effect sensor, a magnetoresistive sensor, or a fluxgate magnetometer.

17. A cassette configured for attaching to a fluid supply pump, the cassette comprising:

a pumping chamber having a fluid inlet and a fluid outlet and configured to receive a fluid from a fluid storage unit via the fluid inlet, and

a diaphragm structure coupled to the pumping chamber, the diaphragm structure comprising a movable element configured to move with changes in fluid pressure within the pumping chamber and thereby cause a change in a sensed measurement variable sensed by at least one sensing arrangement coupled to the fluid supply pump without contacting the sensing arrangement, the amount of movement of the movable element being related to the amount of change in fluid pressure.

18. The cassette of claim 17, the diaphragm structure comprises a deformable element connected to the perimeter of the movable element and configured to deform in response to the changes in the fluid pressure within the pumping chamber.

19. The cassette of claim 18, wherein the deformable element has a sigmoid-shaped cross section.

20. The cassette of claim 18, wherein the movable element is nonflexing when subjected to a nonzero fluid pressure.

21. The cassette of claim 18, wherein the movable element and the deformable element comprise a same material and formed in a single mold.

22. The cassette of claim 21, wherein the same material includes a polycarbonate.

23. The cassette of claim 18, wherein the movable element and the deformable element comprise different materials and are co-molded together.

24. The cassette of claim 23, wherein the deformable element comprises a thermoplastic elastomer.

25. The cassette of claim 18, wherein the diaphragm structure comprises a cavity disposed between the pumping chamber and the movable element, the cavity in fluidic communication with the fluid within the pumping chamber.

26. The cassette of claim 17 further comprising a sensor measurement varying element coupled to the movable element, wherein the sensor measurement varying element comprises a conductive layer, and the sensed measurement variable comprises a capacitance between two plates.

27. The cassette of claim 17 further comprising a sensor measurement varying element coupled to the movable element, wherein the sensor measurement varying element comprises an optical attenuator, and the sensed measurement variable comprises an intensity of light measured by a light detector.

28. The cassette of claim 17 further comprising a sensor measurement varying element, wherein the sensor measurement varying element comprises a magnet, and the sensed measurement variable comprises a strength of a magnetic field measured by a magnetic field sensor.

29. A method of measuring pressure of fluid in a disposable IV set connected to a fluid supply pump, the method comprising:

providing at least one sensing arrangement coupled to the fluid supply pump;

providing a chamber having a movable element configured to move with the movable element in response to changes in fluid pressure within the disposable IV set and thereby cause a change in a sensed measurement variable associated with the sensing arrangement without contacting the sensing arrangement;

generating a measuring signal indicative of the sensed measurement variable; and

determining the fluid pressure within the disposable IV set based on the measuring signal.

30. The method of claim 29 further comprising measuring a negative pressure within the disposable IV set without having the sensing arrangement positively biased.

31. The method of claim 29 further comprising providing a sensor measurement varying element coupled to the movable element.

32. The method of claim 31, wherein:

the sensing arrangement comprises a first plate and a second plate;

the sensing measurement varying element comprises a conductive layer; and

the sensed measurement variable comprises a capacitance between the first and second plates.

33. The method of claim 31, wherein:

the sensing arrangement comprises a light source and a light detector;

the sensing measurement varying element comprises an optical attenuator; and

the sensed measurement variable comprises an intensity of light received at the light detector.

34. The method of claim 31, wherein:

the sensing arrangement comprises a magnetic field sensor;

the sensing measurement varying element comprises a magnet; and

the sensed measurement variable comprises a strength of a magnetic field at the magnetic field sensor.