Particle separator

• US 8,097,057 B2
• Filed: 03/21/2007
• Issued: 01/17/2012
• Est. Priority Date: 03/23/2006
• Status: Active Grant

• Current Assignee: SharkNinja Operating LLC (JS Global Lifestyle Company Limited)
• Original Assignee: Euro-Pro Operating LLC (Euro-Pro Operating)
• Inventors: Arnold, Adrian Christopher
• Primary Examiner(s): Greene, Jason M
• Assistant Examiner(s): Bui, Dung H
• Application Number:
  US12/293,975
• Publication Number:
  US 20090158932A1
• Time in Patent Office: 1,763 Days
• Field of Search: 554/591, 554/26, 554/28, 553/37, 553/45, 553/43, 553/46, 554/24, 55D/IG.3, 153/53, 153/52, 95267-272
• US Class Current: 55/459.1
• CPC Class Codes: A47L 9/1608 Cyclonic chamber constructions
• CPC Class Codes: A47L 9/165 Construction of inlets
• CPC Class Codes: A47L 9/1658 Construction of outlets
• CPC Class Codes: A47L 9/1683 Dust collecting chambers; Dust collecting receptacles
• CPC Class Codes: B01D 45/16 generated by the winding course of the gas stream , the centrifugal forces being generated solely or partly by mechanical means, e.g. fixed swirl vanes
• CPC Class Codes: B04C 2009/002 with external filters
• CPC Class Codes: B04C 2009/005 with external rotors, e.g. impeller, ventilator, fan, blower, pump
• CPC Class Codes: B04C 3/00 Apparatus in which the axial direction of the vortex flow following a screw-thread type line remains unchanged ; Devices in which one of the two discharge ducts returns centrally through the vortex chamber, a reverse-flow vortex being prevented by bulkheads in the central discharge duct combined with other devices B04C9/00
• CPC Class Codes: B04C 3/06 Construction of inlets or outlets to the vortex chamber
• CPC Class Codes: B04C 5/081 Shapes or dimensions
• CPC Class Codes: B04C 5/185 Dust collectors
• CPC Class Codes: Y10S 55/03 Vacuum cleaner

Abstract

Apparatus for separation of particles from a fluid stream entraining said particles comprises an inlet zone, a centrifugal separation zone, particles collection means and exhaust means, in which the inlet and separation zones are in communication via a transition zone for inducing vortical flow in the fluid stream, the transition zone having a diameter greater than the diameter of the inlet zone and comprising means defining an outlet port to the separation zone, an entry port being formed in the transition zone upstream of the baffle means, the entry and outlet ports being mutually arranged to minimise fluid perturbation in the fluid stream in use.

Claims

1. A method for separating particles from a fluid stream, the method comprising:

(a) passing the fluid stream in essentially linear flow through an apparatus having an inlet zone and a centrifugal separation zone;

(b) passing the fluid stream through a transition zone between the inlet and separation zones to induce a vortical flow pathway in the separation zone with minimal fluid perturbation when passing through the transition zone; and

(c) collecting the particles separated from the fluid stream in a collection zone circumferentially surrounding the separation zone.

2. A particle separator for separating particles from a fluid stream, comprising:

a separation container having a first end and an opposed second end;

a separation chamber having an inlet end and an outlet end in the separation container and having a dimension less than the separation container;

a collection chamber circumferentially surrounding the separation chamber;

an inlet duct extending from outside the separation container into the first end of the separation container for introducing the fluid stream into the separation chamber and adapted to introduce helical flow in the fluid stream;

an exhaust duct extending from within the separation chamber to outside the opposed second end of the separation container;

wherein the fluid stream leaving the inlet duct travels in helical flow around the exhaust duct to the outlet end of the separation chamber and flows out the exhaust duct; and

as the fluid stream changes direction particles in the fluid stream are urged outside the separation chamber and collected in the collection chamber.

3. The particle separator of claim 2, wherein the separation chamber is substantially cylindrical.

4. The particle separator of claim 2, wherein the inlet and exhaust ducts are coaxial.

5. The particle separator of claim 2, wherein the exhaust duct is substantially tubular.

6. The particle separator of claim 2, wherein the inlet and exhaust ducts are of substantially the same cross-sectional area.

7. The particle separator of claim 2, wherein the inlet duct enters the separation container at the first end and the exhaust duct exits at the opposite second end.

8. The particle separator of claim 2, wherein the inlet and outlet ducts are at the same end of the separation container.

9. The particle separator of claim 2, wherein the inlet duct feeds the fluid stream into the separation chamber tangential to an inner wall of the separation chamber.

10. The particle separator of claim 2, wherein an inlet portion of the exhaust duct in the separation chamber includes a plurality of apertures.

11. The particle separator of claim 10, wherein the apertures are longitudinal slots.

12. The particle separator of claim 2, wherein the separation chamber is substantially conical.

13. The particle separator of claim 12, wherein the separation chamber is frusto-conical in shape.

14. The particle separator of claim 12, wherein the separation chamber is an inverted cone.

15. An apparatus comprising:

a container for separating particles from a fluid stream, the container having a first end and a second end;

a separation chamber having an inlet and an outlet, the separation chamber having a dimension less than the container;

a collection chamber circumferentially surrounding the separation chamber;

an annular space between the separation chamber and the collection chamber;

an inlet duct extending from outside the container into the first end of the container for introducing the fluid stream into the separation chamber, the inlet duct configured to introduce helical flow in the fluid stream;

an outlet duct extending from within the separation chamber to outside the second end of the container;

wherein the fluid stream leaving the inlet duct enters the separation chamber via the inlet, travels in helical flow around the outlet duct to the outlet of the separation chamber, and flows out the outlet duct; and

as the fluid stream changes direction particles in the fluid stream are urged outside the separation chamber into the annular space and collected in the collection chamber.

16. The apparatus of claim 15, wherein the separation chamber is substantially cylindrical.

17. The apparatus of claim 15, wherein a portion of the outlet duct in the separation chamber includes a plurality of apertures.

18. The apparatus of claim 15, wherein the inlet duct enters the container at the first end and the outlet duct exits the container at the second end thereof, the second end opposite the first end.

19. The apparatus of claim 15, wherein the inlet and outlet ducts are at the same end of the container.

20. The apparatus of claim 15, wherein the inlet duct feeds the fluid stream into the separation chamber tangential to an inner wall of the separation chamber.