Runtime sensor for small forced air handling units

• US 8,097,067 B2
• Filed: 05/06/2009
• Issued: 01/17/2012
• Est. Priority Date: 05/06/2009
• Status: Expired due to Fees

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: Fox, Andrew R., Glass, Dennis M.
• Primary Examiner(s): Greene, Jason M
• Assistant Examiner(s): Bui, Dung H
• Application Number:
  US12/436,180
• Publication Number:
  US 20100282076A1
• Time in Patent Office: 986 Days
• Field of Search: 55D/IG.34, 95/1, 95/25, 95/26, 964/17, 964/23, 964/24, 963/97, 73/240.1, 735/70
• US Class Current: 95/25
• CPC Class Codes: B01D 46/0086 Filter condition indicators
• CPC Class Codes: F24F 11/39 Monitoring filter performance
• CPC Class Codes: F24F 3/0442 with volume control at a constant temperature
• CPC Class Codes: Y10S 55/34 Indicator and controllers

Abstract

Herein are disclosed devices and methods that can be used to provide an indication of the need to change a filter in a small forced air handling unit, based on the actual operating time (runtime) of the unit. The methods rely on the use of at least one vibration sensor that is placed in contact with a surface of an exterior component of the air handling unit and that can determine whether the unit is operating by sensing vibrations of the surface caused by operation of the unit.

Claims

1. A method of monitoring the runtime of a small forced air handling unit, comprising:

sensing vibrations of an external surface of an exterior component of an operating small forced air handling unit;

recording the cumulative time that such vibrations occur over a period of time; and

,

providing a notification of the cumulative time of operation of the unit.

2. The method of claim 1 wherein the vibration sensing is performed by a vibration sensor that is in contact with the external surface of the exterior component of the unit.

3. The method of claim 2 wherein the vibration sensor is removably attached to the external surface of the exterior component of the unit.

4. The method of claim 3 wherein the vibration sensor is removably attached to the external surface of the exterior component by at least one stretch releasing adhesive.

5. The method of claim 3 wherein the vibration sensor is removably attached to the external surface of the exterior component by at least one magnet.

6. The method of claim 2 wherein the vibration sensor is resettable to a cumulative time of zero.

7. The method of claim 2 wherein the small forced air handling unit comprises a residential forced air handling unit.

8. The method of claim 7 wherein the vibration sensor is in contact with an external surface of a panel that at least partially defines at least one of a blower cabinet, electrical compartment, plenum chamber, heat exchange chamber, duct, or attached auxiliary equipment, of the residential forced air handling unit.

9. The method of claim 8 wherein the vibration sensor is placed on an external surface of a panel of the small forced air handling unit, at least about four inches from all edges of the panel.

10. The method of claim 9 wherein the vibration sensor is placed near the center of a generally flat panel that comprises at least two square feet in area.

11. The method of claim 2 wherein the small forced air handling unit comprises a portable air purifier and wherein the vibration sensor is placed in contact with at least one of an external surface of an exterior housing, or a surface of a removable cover, of the portable air purifier.

12. The method of claim 11 wherein the vibration sensor is placed in contact with at least one of an external surface of the exterior housing, or a surface of the removable cover, at a location designated by the supplier of the portable air purifier.

13. The method of claim 2 wherein the vibration sensor provides a notification signal upon the reaching of a specified runtime.

14. The method of claim 13 wherein the small forced air handling unit comprises at least one disposable air filter and wherein the method further comprises the step of disposing of the at least one disposable air filter and replacing it with another disposable air filter.

15. The method of claim 14 wherein the runtime after which the disposable air filter is to be changed is chosen based on an algorithm provided along with the at least one disposable air filter.

16. The method of claim 13 wherein the specified runtime at which the notification signal is provided is adjustable.

17. A method of determining whether a location of placement of a vibration sensor is suitable for monitoring the runtime of a small forced air handling unit, comprising:

a) placing a vibration sensor in contact with an external surface of an exterior component of the small forced air handling unit;

b) operating the small forced air handling unit for a known period of time;

c) recording the cumulative time over which vibrations are sensed by the vibration sensor;

and,

d) comparing the recorded cumulative time over which vibrations are sensed by the vibration sensor to the known period of time of operation of the small forced air handling unit.

18. The method of claim 17 further comprising determining whether the recorded cumulative time over which vibrations are sensed by the vibration sensor is at least 85% of the known period of time of operation of the small forced air handling unit;

and, if not equal to at least 85%, moving the vibration sensor to a different location and repeating steps a) through d).

19. The method of claim 17 wherein step a) is performed by removably attaching the vibration sensor to the external surface of the exterior component of the small forced air handling unit.

20. The method of claim 19 wherein the vibration sensor is attached to the surface via a stretch releasing adhesive.