Method and apparatus to control a power converter having a low loop bandwidth

• US 8,098,503 B2
• Filed: 02/09/2010
• Issued: 01/17/2012
• Est. Priority Date: 02/09/2010
• Status: Active Grant

• Current Assignee: Power Integrations Incorporated
• Original Assignee: Power Integrations Incorporated
• Inventors: Gaknoki, Yury, Mao, Mingming, Matthews, David Michael Hugh, Pastore, Tiziano
• Primary Examiner(s): STERRETT, JEFFREY L
• Application Number:
  US12/703,108
• Publication Number:
  US 20110194309A1
• Time in Patent Office: 707 Days
• Field of Search: 323/207, 363/21.01, 363/21.12, 363/21.17, 363/97
• US Class Current: 363/21.17
• CPC Class Codes: H02M 1/4258 using a single converter stage both for correction of AC input power factor and generation of a regulated and galvanically isolated DC output voltage H02M1/4241 takes precedence
• CPC Class Codes: H02M 3/33507 with automatic control of the output voltage or current, e.g. flyback converters H02M3/33561, H02M3/33569 take precedence
• CPC Class Codes: H02M 3/33515 with digital control
• CPC Class Codes: H05B 45/385 using flyback topology
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A power converter controller is disclosed. An example power converter controller includes a feedback sensor circuit coupled to receive a feedback signal representative of an output of the power converter. The controller also includes a feedback sampling signal generator coupled to generate a feedback sampling signal coupled to be received by the feedback sensor circuit. The feedback sensor circuit is coupled to sample the feedback signal in response to the feedback sampling signal. The controller also includes a state machine coupled to the feedback sensor circuit to control switching of a switch of the power converter circuit according to one of a plurality of operating condition states in response to the feedback sensor circuit. The controller also includes a feedback time period signal generator coupled to generate a feedback time period signal coupled to be received by the state machine. A period of a feedback time period signal is substantially greater than a period of the feedback sampling signal. The state machine is coupled to be updated in response to the feedback time period signal.

Claims

1. A controller for use in a power converter, comprising:

a feedback sensor circuit coupled to receive a feedback signal representative of an output of the power converter;

a feedback sampling signal generator coupled to generate a feedback sampling signal coupled to be received by the feedback sensor circuit, wherein the feedback sensor circuit is coupled to sample the feedback signal in response to the feedback sampling signal;

a state machine coupled to the feedback sensor circuit to control switching of a switch of the power converter circuit according to one of a plurality of operating condition states in response to the feedback sensor circuit, wherein the switching of the switch is coupled to control a transfer of energy from an input of the power converter to the output of the power converter such that an input current flowing in the input of the power converter is substantially in phase with and proportional to a voltage at the input of the power converter; and

a feedback time period signal generator coupled to generate a feedback time period signal coupled to be received by the state machine, wherein a period of the feedback time period signal is substantially greater than a period of the feedback sampling signal, wherein the state machine is coupled to be updated in response to the feedback time period signal.

2. The controller of claim 1 wherein a frequency of the feedback sampling signal is substantially equal to a switching frequency of the switch.

3. The controller of claim 1 wherein the period of the feedback time period signal is at least 320 times longer than the period of the feedback sampling signal.

4. The controller of claim 1 wherein each period of the feedback time period signal is substantially equal to a time period between every zero voltage condition of a source of ac voltage coupled to the input of the power converter.

5. The controller of claim 1 wherein the feedback signal representative of the output of the power converter is representative of a current flowing through the output of the power converter.

6. The controller of claim 1 wherein the feedback signal representative of the output of the power converter is representative of a voltage at the output of the power converter.

7. The controller of claim 1 wherein each of the plurality of operating condition states includes a substantially fixed switch on time.

8. The controller of claim 1 wherein each of the plurality of operating condition states includes a substantially fixed switching frequency.

9. The controller of claim 1 wherein the feedback sensor circuit includes a counter coupled to a first threshold level sensing circuit having a first threshold level coupled to receive the feedback signal.

10. The controller of claim 9 wherein the feedback sensor circuit further includes a second threshold level sensing circuit having a second threshold level coupled to receive the feedback signal.

11. The controller of claim 10 further comprising logic coupled to the state machine to disable the state machine from switching the switch of the power converter circuit in response to a comparison of the feedback signal with the second threshold level.

12. The controller of claim 9 wherein each of the periods of the feedback time period signal is substantially equal to a time period between every second time the feedback signal crosses the first threshold level.

13. The controller of claim 9 wherein the counter is coupled to be clocked in response to the feedback sampling signal at a feedback sampling frequency.

14. The controller of claim 9 wherein the counter is coupled to be incremented by the first threshold level sensing circuit in response to an output of a comparison of the feedback signal with the first threshold level being in a first state.

15. The controller of claim 14 wherein the counter is coupled to be decremented by the first threshold level sensing circuit in response to an output of a comparison of the feedback signal with the first threshold level being in a second state.

16. The controller of claim 9 wherein the state machine is coupled to set an operating condition state in response to an output value of the counter to control switching of the switch of the power converter.

17. The controller of claim 16 wherein the state machine is coupled to set a next operating condition state at an end of each period of the feedback time period signal in response to the output value of the counter.

18. The controller of claim 16 wherein the state machine is coupled to maintain an operating condition state until an end of each period of the feedback time period signal.

19. The controller of claim 9 wherein the counter is coupled to be reset at an end of each period of the feedback time period signal.

20. A power converter, comprising:

an energy transfer element coupled between an input of the power converter and an output of the power converter, wherein the input of the power converter is to be coupled to a source of ac voltage and wherein the output of the power converter is to be coupled to a load;

a switch coupled to the energy transfer element; and

a controller coupled to the switch, the controller coupled to receive a feedback signal representative of the output of the power converter to control switching of the switch in response to the feedback signal to control a transfer of energy from the input of the power supply to the output of the power converter, wherein the switching of the switch is coupled to control the transfer of energy such that an input current flowing in the input of the power converter is substantially in phase with and proportional to a voltage at the input of the power converter, the controller including

a feedback sensor circuit coupled to receive the feedback signal;

a feedback sampling signal generator coupled to generate a feedback sampling signal coupled to be received by the feedback sensor circuit, wherein the feedback sensor circuit is coupled to sample feedback information from the feedback signal at a feedback sampling frequency in response to the feedback sampling signal;

a state machine coupled to the feedback sensor circuit to control switching of the switch according to one of a plurality of operating condition states in response to the feedback sensor circuit; and

a feedback time period signal generator coupled to generate a feedback time period signal coupled to update the state machine, wherein a period of the feedback time period signal is substantially greater than a period of the feedback sampling signal, wherein the state machine is coupled to maintain an operating condition state until an end of each period of the feedback time period signal.

21. The power converter of claim 20 wherein each of the periods of the feedback time period signal is substantially equal to a time period between every zero voltage condition of the source of ac voltage coupled to the input of the power converter.

22. The power converter of claim 20 wherein each of the plurality of operating condition states includes a substantially fixed switch on time.

23. The power converter of claim 20 wherein each of the plurality of operating condition states includes a substantially fixed switching frequency.

24. The power converter of claim 20 wherein the feedback sensor circuit includes a counter coupled to receive the feedback sampling signal, wherein the feedback sensor circuit further includes a first threshold level sensing circuit having a first threshold level coupled to receive the feedback signal.

25. The power converter of claim 24 wherein the counter is coupled to be reset at the end of each period of the feedback time period signal.

26. The power converter of claim 24 wherein the feedback sensor circuit further includes a second threshold level sensing circuit having a second threshold level coupled to receive the feedback signal.

27. The power converter of claim 26 further comprising logic coupled to disable the state machine from switching the switch in response to the second threshold level sensing circuit.

28. The power converter of claim 24 wherein each of the periods of the feedback time period signal is substantially equal to a time period between every second time the feedback signal crosses the first threshold level.

29. The power converter of claim 24 wherein the state machine is coupled to set an operating condition state in response to an output value the counter to control switching of the switch of the power converter.

30. A method for controlling a power converter, comprising:

sampling feedback information from a feedback signal representative of an output of the power converter at a feedback sampling frequency;

comparing the sampled feedback information with a first threshold level;

adjusting a value at the rate of the feedback sampling frequency in response to the comparison of the sampled feedback information with the first threshold level; and

setting an operating condition for switching a switch of the power converter at an end of each period of a feedback time period signal in response to the value to control a transfer of energy from an input of the power converter to an output of the power converter, wherein the frequency of the feedback time period signal is substantially less than the feedback sampling frequency, wherein an input current flowing in the input of the power converter is substantially in phase with and proportional to a voltage at the input of the power converter.

31. The method of claim 30 further comprising:

comparing the sampled feedback information with a second threshold level; and

disabling switching the switch while the sampled feedback information is greater than the second threshold level.

32. The method of claim 30 wherein the feedback sampling frequency is substantially equal to a switching frequency of the switch.

33. The method of claim 30 wherein the period of the feedback time period signal is substantially equal to a time period between every zero voltage condition of a source of ac voltage coupled to the input of the power converter.

34. The method of claim 30 further comprising resetting the value at the end of each period of the feedback time period signal.

35. The method of claim 34 further comprising setting a next operating condition for switching the switch of the power converter at an end of a next period of the feedback time period signal in response to the value.

36. The method of claim 30 wherein setting the operating condition for switching the switch comprises setting a substantially fixed switch on time for the period of the feedback time period signal.

37. The method of claim 30 wherein setting the operating condition for switching the switch comprises setting a substantially fixed switching frequency for the period of the feedback time period signal.