Single-ended ceramic discharge lamp

• US 8,102,121 B2
• Filed: 02/26/2007
• Issued: 01/24/2012
• Est. Priority Date: 02/26/2007
• Status: Expired due to Fees

• Current Assignee: OSRAM Sylvania Inc. (Ams-Osram AG)
• Original Assignee: OSRAM Sylvania Inc. (Ams-Osram AG)
• Inventors: Brock, Lori R., Hecker, Arlene, Neil, Jeffrey T.
• Primary Examiner(s): Patel, Nimeshkumar D.
• Assistant Examiner(s): RALEIGH, DONALD L
• Application Number:
  US11/678,702
• Publication Number:
  US 20080203921A1
• Time in Patent Office: 1,793 Days
• Field of Search: 313/623, 313627-643, 313/567, 313111-117, 313 25- 27, 31331801-31809, 439/615, 439/739, 445/24, 445/26, 445/29, 445/22
• US Class Current: 313/625
• CPC Class Codes: H01J 61/025 Associated optical elements
• CPC Class Codes: H01J 61/30 Vessels; Containers
• CPC Class Codes: H01J 61/302 characterised by the material of the vessel
• CPC Class Codes: H01J 61/33 Special shape of cross-section, e.g. for producing cool spot
• CPC Class Codes: H01J 61/35 provided with coatings on the walls thereof; Selection of materials for the coatings using coloured coatings H01J61/40; using luminescent coatings H01J61/42

Abstract

A single-ended ceramic discharge lamp is described which has an integral optical surface such as a parabolic or elliptical reflector. The single-ended configuration eliminates the need for the mounting structures found in double-ended lamps that can interfere with the light emitted from the lamp, particularly in focused beam applications.

Claims

1. A single-ended ceramic discharge lamp comprising:

a discharge vessel, the discharge vessel having a cupulate body portion and a stem both formed of a ceramic material, the cupulate body portion being rotationally symmetric about a central axis and having an inner surface, an outer surface, a rim and a base, the stem extending outwardly from the base and having two electrode assemblies;

a light-transmissive end cap sealed to the rim of the cupulate body portion, the end cap and the cupulate body portion enclosing a discharge cavity, the discharge cavity containing a discharge medium;

each electrode assembly having an electrode tip that protrudes into the discharge cavity, a feedthrough portion that is sealed in the stem, and a lead end for connecting to a source of electric power, the electrode tips of the electrode assemblies defining an arc gap; and

at least one of the inner surface or outer surface of the cupulate body portion comprising an optical surface wherein the arc gap is positioned at a focus of the optical surface.

2. The discharge lamp of claim 1 wherein the optical surface is a parabolic reflector.

3. The discharge lamp of claim 1 wherein the optical surface is an elliptical reflector.

4. The discharge lamp of claim 1 wherein the stem has two openings that each receive one of the electrode assemblies, and the feedthrough portions of the electrode assemblies are sealed in the respective opening with a frit material.

5. The discharge lamp of claim 1 wherein the stem has a single opening to receive a ceramic insert and the electrode assemblies are sealed in the ceramic insert which is positioned and sealed in the single opening.

6. The discharge lamp of claim 5 wherein the electrode tips of the electrode assemblies are angled toward each other.

7. The discharge lamp of claim 1 wherein light-transmissive end cap is domed.

8. The discharge lamp of claim 1 wherein light-transmissive end cap has a lenticular portion.

9. The discharge lamp of claim 1 wherein the rim of the cupulate body portion has a flange having a rabbet formed in an inner edge for receiving the light-transmissive end cap.

10. The discharge lamp of claim 9 wherein the light-transmissive end cap is a flat, circular sapphire window that is sealed to the rim by an interference fit.

11. The discharge lamp of claim 1 wherein the rim of the cupulate body portion has a flange having a rabbet formed on an outer edge, the rabbet containing a frit material that seals the light-transmissive end cap to the rim.

12. The discharge lamp of claim 1 wherein the rim of the cupulate body portion has a flange having a groove, the groove containing a frit material that seals the light-transmissive end cap to the rim.

13. The discharge lamp of claim 1 wherein the lamp has a close-fitting metal reflector mounted on the stem.

14. The discharge lamp of claim 1 wherein the outer surface has a coating.

15. The discharge lamp of claim 14 wherein the coating is a tungsten-alumina cermet.

16. The discharge lamp of claim 14 wherein the coating is a multilayer dichroic coating.

17. The discharge lamp of claim 1 wherein the lamp has a reflective coating on the inner surface and the inner surface comprises an optical surface.

18. A single-ended ceramic discharge lamp comprising:

a discharge vessel, the discharge vessel having a cupulate body portion and a stem both integrally formed of a continuous polycrystalline alumina, the cupulate body portion being rotationally symmetric about a central axis and having a rim, a base, and an inner reflector surface, the inner reflector surface comprising a parabolic or elliptical reflector, the cupulate body portion having a wall thickness that is substantially uniform in a region between the rim and the base, the stem extending outwardly from the base and having two electrode assemblies;

a sapphire window sealed to the rim of the cupulate body portion, the window and the cupulate body portion enclosing a discharge cavity, the discharge cavity containing a discharge medium; and

each electrode assembly having an electrode tip that protrudes into the discharge cavity, a feedthrough portion that is sealed in the stem, and a lead end for connecting to a source of electric power, the electrode tips defining an arc gap, the arc gap being positioned at a focus of the inner reflector surface.

19. The discharge lamp of claim 18 wherein the wall thickness is from 0.3 mm to 2.0 mm.

20. The discharge lamp of claim 18 wherein the wall thickness is 0.8 mm.

21. The discharge lamp of claim 18 wherein the polycrystalline alumina is opaque.

22. The discharge lamp of claim 18 wherein the stem has two openings that each receive one of the electrode assemblies, and the feedthrough portions of the electrode assemblies are sealed in the respective opening with a frit material.

23. The discharge lamp of claim 18 wherein the stem has a single opening to receive a ceramic insert and the electrode assemblies are sealed in the ceramic insert which is positioned and sealed in the single opening.

24. The lamp of claim 18 wherein an outer surface of the discharge vessel has a coating comprising a tungsten/alumina cermet or a multilayer dichroic coating.

25. The lamp of claim 18 wherein the lamp has a reflective coating on the inner reflector surface.

26. The discharge lamp of claim 18 wherein the lamp has a close-fitting metal reflector mounted on the stem.

27. The discharge lamp of claim 18 wherein the rim of the cupulate body portion has a flange having a rabbet formed in an inner edge for receiving the sapphire window and the sapphire window is sealed to the rim by an interference fit.

28. The discharge lamp of claim 18 wherein the electrode tips are angled toward each other.

29. A single-ended ceramic discharge lamp comprising:

a discharge vessel formed of a ceramic material, the discharge vessel having a cupulate body portion and a stem, the cupulate body portion being rotationally symmetric about a central axis and having an inner surface, an outer surface, a rim and a base, the stem extending outwardly from the base and having two electrode assemblies;

a light-transmissive end cap sealed to the rim of the cupulate body portion, the end cap and the cupulate body portion enclosing a discharge cavity, the discharge cavity containing a discharge medium;

each electrode assembly having an electrode tip that protrudes into the discharge cavity, a feedthrough portion that is sealed in the stem, and a lead end for connecting to a source of electric power, the electrode tips of the electrode assemblies defining an arc gap wherein the stem has two openings that each receive one of the electrode assemblies, and the feedthrough portions of the electrode assemblies are sealed in the respective opening with a frit material; and

at least one of the inner surface or outer surface of the cupulate body portion comprising an optical surface wherein the arc gap is positioned at a focus of the optical surface.

30. A single-ended ceramic discharge lamp comprising:

a discharge vessel formed of a ceramic material, the discharge vessel having a cupulate body portion and a stem, the cupulate body portion being rotationally symmetric about a central axis and having an inner surface, an outer surface, a rim and a base, the stem extending outwardly from the base and having two electrode assemblies;

a light-transmissive end cap sealed to the rim of the cupulate body portion, the end cap and the cupulate body portion enclosing a discharge cavity, the discharge cavity containing a discharge medium wherein the light-transmissive end cap is a flat, circular sapphire window that is sealed to the rim by an interference fit;

each electrode assembly having an electrode tip that protrudes into the discharge cavity, a feedthrough portion that is sealed in the stem, and a lead end for connecting to a source of electric power, the electrode tips of the electrode assemblies defining an arc gap; and

at least one of the inner surface or outer surface of the cupulate body portion comprising an optical surface wherein the arc gap is positioned at a focus of the optical surface.