Elongate medical device having enhanced torque and methods thereof

• US 8,105,246 B2
• Filed: 08/03/2007
• Issued: 01/31/2012
• Est. Priority Date: 08/03/2007
• Status: Active Grant

• Current Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Inventors: Voeller, Virgil F., Northrop, Clay W., Crank, Justin M., Layman, Ted W.
• Primary Examiner(s): Hindenburg, Max
• Assistant Examiner(s): DOUGHERTY, SEAN PATRICK
• Application Number:
  US11/833,684
• Publication Number:
  US 20090036834A1
• Time in Patent Office: 1,642 Days
• Field of Search: 600/585, 604523-526
• US Class Current: 600/585
• CPC Class Codes: A61M 2025/09083 having a coil around a core
• CPC Class Codes: A61M 2025/09108 Methods for making a guide wire
• CPC Class Codes: A61M 2025/09133 having specific material compositions or coatings; Materials with specific mechanical behaviours, e.g. stiffness, strength to transmit torque
• CPC Class Codes: A61M 2025/0915 having features for changing the stiffness
• CPC Class Codes: A61M 2025/09175 having specific characteristics at the distal tip
• CPC Class Codes: A61M 25/0013 Weakening parts of a catheter tubing, e.g. by making cuts in the tube or reducing thickness of a layer at one point to adjust the flexibility
• CPC Class Codes: A61M 25/0138 having flexible regions as a result of weakened outer material, e.g. slots, slits, cuts, joints or coils
• CPC Class Codes: A61M 25/09 Guide wires

Abstract

An elongate medical device such as a guidewire, that may comprise a first elongate member having a proximal end, a distal end and a lumen there between, a second elongate member having a proximal end and a distal end, the second elongate member at least partially disposed in the first elongate member, a first connection between first elongate member and the second elongate member at the proximal end of the first elongate member, a second connection between the first elongate member and the second elongate member at the distal end of the first elongate member, and a third connection between the first elongate member and the second elongate member, the third connection disposed at a point between the first connection and the second connection, wherein the third connection is substantially at a location selected by the Method for Enhancing the Ratio of Torsional Stiffness to Transverse Flexibility.

Claims

1. An intravascular medical device having a longitudinal axis, the device comprising:

a first elongate member having a first end, a second end, a length, and a lumen disposed between the first and second end;

a second elongate member disposed in the lumen of the first elongate member;

a first connection between the first elongate member and the second elongate member proximate the first end;

a second connection between the first elongate member and the second elongate member proximate the second end, the first and second connections being spaced apart by a distance; and

a third connection between the first and second elongate members,

wherein the first elongate member has a portion that extends from the first connection to the second connection, the first elongate member portion having a length that extends from the first connection to the second connection, a shear modulus and a polar moment of inertia,

wherein the second elongate member has a portion that extends from the first connection to the second connection, the second elongate member portion having a length that extends from the first connection to the second connection, a shear modulus and a polar moment of inertia,

wherein the elongate member has a torsional stiffness that is a function of the lengths, shear moduli and polar moments of inertia of the first and second elongate member portions, and

wherein the third connection is disposed at a longitudinal position that maximizes the torsional stiffness.

2. The medical device of claim 1 wherein the first elongate member comprises a tube having a plurality of slots defined therein.

3. The medical device of claim 2 wherein the first elongate member comprises a slotted hypotube.

4. The medical device of claim 3 wherein the slots are configured to make at least a portion of the first elongate member more flexible about an axis normal to the longitudinal axis.

5. The medical device of claim 1 wherein the first elongate member comprises a coil.

6. The medical device of claim 5 wherein the coil comprises a flat ribbon.

7. The medical device of claim 5 wherein the coil comprises a first section having a plurality of uniformly spaced turns.

8. The medical device of claim 7 wherein the coil comprises a second section having a plurality of turns having a different spacing from that of the first section.

9. The medical device of claim 5 wherein the coil is imbedded in a tube.

10. The medical device of claim 1 wherein the second elongate member has a first cross-sectional area at a first point and a second cross-sectional area less than the first cross-sectional area at a second point distal to the first point.

11. The medical device of claim 10 wherein the second elongate member comprises a distally tapering section.

12. The medical device of claim 10 wherein the second elongate member comprises a step-wise reduction in cross-section.

13. The medical device of claim 10 wherein the second elongate member has a first length having a constant cross-sectional area along the length, a second length distal to the first length having a distally decreasing cross-sectional area, and a third length distal to the second length having a constant cross-sectional area along the length.

14. The medical device of claim 1 wherein the second elongate member comprises a circular cross-section.

15. The medical device of claim 1 wherein the second elongate member comprises a polygonal cross-section.

16. The medical device of claim 1 wherein the medical device is a guidewire.

17. The medical device of claim 1 further comprising an expandable filter disposed on a distal section thereof.

18. The medical device of claim 1 further comprising a spacer fastened between the first and second elongate members.

19. The medical device of claim 1 further comprising an adhesive between the first and second elongate members.

20. The medical device of claim 1 further comprising a weld between the first and second elongate members.

21. The medical device of claim 1 wherein the first elongate member has a distal end and the second elongate member has a distal end and further comprising a distal tip and wherein the distal ends of the first and second elongate members are embedded therein.

22. The device of claim 1 wherein the first elongate member and the second elongate member are fastened at a second point disposed between the first and the second end, wherein the second point is at a different longitudinal location than the third connection and wherein the third connection and the second point are within 10% of locations that maximize the torsional stiffness.

23. The device of claim 1 further comprising a cavity between the first elongate member and the second elongate member, wherein no more than 10% of the cavity is filled with solid material.

24. The device of claim 1 wherein the third connection is between the first and second elongate member at within 5% of the distance from the optimal torque stiffness location.

25. The device of claim 1 wherein the third connection is between the first and second elongate member at within 2% of the distance from the optimal torque stiffness location.

26. The device of claim 1 wherein the third connection is between the first and second elongate member at within 1% of the distance from the optimal torque stiffness location.

27. An elongate medical device, comprising:

a first elongate member having a proximal end, a distal end and a lumen there between;

a second elongate member having a proximal end and a distal end, the second elongate member at least partially disposed in the first elongate member;

a first connection between first elongate member and the second elongate member proximate the proximal end of the first elongate member;

a second connection between the first elongate member and the second elongate member proximate the distal end of the first elongate member; and

a third connection between the first elongate member and the second elongate member, the third connection disposed between the first and second connections,

wherein the first elongate member has a portion that extends from the first connection to the second connection, the first elongate member portion having a length that extends from the first connection to the second connection, a shear modulus and a polar moment of inertia,

wherein the second elongate member has a portion that extends from the first connection to the second connection, the second elongate member portion having a length that extends from the first connection to the second connection, a shear modulus and a polar moment of inertia,

wherein the elongate member has a torsional stiffness that is a function of the lengths, shear moduli and polar moments of inertia of the first and second elongate member portions, and

wherein the third connection is disposed at a longitudinal position that is within 10% of the first elongate member portion length of a point that maximizes the torsional stiffness.

28. The device of claim 27, wherein the second elongate member includes a section having a continuously changing transverse cross-section.

29. The device of claim 28, wherein the third connection point is located on the section.

30. The device of claim 27, wherein the second elongate member is a core.

31. The device of claim 27, wherein the second elongate member comprises a superelastic material.

32. The device of claim 27, wherein the second elongate member comprises a nickel-titanium alloy.

33. The device of claim 27, wherein the second elongate member has a plurality of cross-sectional areas.

34. The device of claim 33, wherein the cross-sectional area of the second elongate member at the second connection point is less than the cross-sectional area at the first connection point.

35. The device of claim 34, wherein the second elongate member includes a distally tapering region between the first and second connection points.

36. The device of claim 33, wherein the second elongate member includes a first region of uniform cross-sectional area and a second region of uniform cross-sectional area between the two connection points.

37. The device of claim 27, wherein the first elongate member is a metallic tubular member with slots defined therein.

38. The device of claim 27 wherein the first elongate member is a tube having a tube wall and an elongate axis, the tube wall having a plurality of slots disposed therein, the slots being substantially normal to the elongate axis of the tube.

39. The device of claim 38, wherein the slots are disposed in a uniform pattern along a section of the tube.

40. The device of claim 38, wherein the slots are disposed in a pattern of distally increasing density along a section of the tube wall.

41. The device of claim 27, further comprising an expandable filter disposed thereon.

42. The device of claim 27, wherein the third connection is positioned to optimize the torsional rigidity of the elongate medical device between the first and second connections.

43. The device of claim 27, wherein the third connection is disposed at a longitudinal position that is within 5% of the first elongate member portion length of a point that maximizes the torsional stiffness.

44. The device of claim 27, wherein the third connection is disposed at a longitudinal position that is within 2% of the first elongate member portion length of a point that maximizes the torsional stiffness.

45. An elongate medical device, comprising:

a first elongate member having a proximal end, a distal end and a lumen there between;

a second elongate member having a proximal end and a distal end, the second elongate member at least partially disposed in the first elongate member;

a first connection between first elongate member and the second elongate member proximate the proximal end of the first elongate member;

a second connection between the first elongate member and the second elongate member proximate the distal end of the first elongate member; and

a third connection between the first elongate member and the second elongate member, the third connection disposed at a point that maximizes torsional stiffness of the first and second elongate members,

wherein the third connection comprises a collar fixed to the second elongate member at the third connection point and an insert fixed to the first elongate member at the third connection point, the insert defining an open space in which the collar is disposed and through which the collar may move longitudinally but in which the collar is restrained from rotating about a longitudinal axis relative to the insert.

46. The device of claim 45 wherein the collar has an elliptical cross-sectional periphery and the insert has a corresponding elliptical lumen.