Polyphase alternating-current motor and electric power steering apparatus

• US 8,106,550 B2
• Filed: 11/23/2009
• Issued: 01/31/2012
• Est. Priority Date: 11/28/2008
• Status: Expired due to Fees

• Current Assignee: Jtekt Corporation (Toyota Motor Corporation)
• Original Assignee: Jtekt Corporation (Toyota Motor Corporation)
• Inventors: Muramoto, Yoshinobu
• Primary Examiner(s): Leung, Quyen
• Assistant Examiner(s): DESAI, NAISHADH N
• Application Number:
  US12/591,538
• Publication Number:
  US 20100133934A1
• Time in Patent Office: 799 Days
• Field of Search: 310/71, 310/194, 310/214
• US Class Current: 310/71
• CPC Class Codes: H02K 2203/09 Machines characterised by wiring elements other than wires, e.g. bus rings, for connecting the winding terminations
• CPC Class Codes: H02K 3/522 for generally annular cores with salient poles

Abstract

In a motor that includes bus bars each of which has an intermediate electrical path portion, end electrical path portions, and a main electrical path portion, the width of a portion of the intermediate electrical path portion at which the multiple end electrical path portions are formed between the main electrical path portion and an end portion of the intermediate electrical path portion is decreased from the portion at which the main electrical path portion is formed toward the end portion of the intermediate electrical path portion in such a manner that the width is decreased immediately after each intervening end electrical path portion by a unit width “w” that is equal to the width of the end electrical path portion. Thus, it is possible to prevent the current density in the intermediate electrical path portion from being excessive so that the current density is maintained substantially constant, and to attain lighter bus bars, and, consequently, to attain a lighter motor.

Claims

1. A polyphase alternating-current motor, comprising:

a stator;

a plurality of coils that are arranged in a circumferential direction of the stator; and

a plurality of bus bars the number of which corresponds to the number of phases, and that receive a polyphase alternating-current,

wherein the bus bars are arranged at one end portion of the stator, and end portions of the coils are connected to the corresponding bus bars,

wherein each of the bus bars has

an intermediate electrical path portion that extends along the circumferential direction of the stator,

a plurality of end electrical path portions that branch from the intermediate electrical path portion at multiple positions in the circumferential direction of the stator, and that are connected at end portions to the end portions of the coils, and

a main electrical path portion that is formed at one position of the intermediate electrical path portion, and that is connected to a motor drive circuit, and

wherein a shape of a portion of the intermediate electrical path portion at which the multiple end electrical path portions are formed between the main electrical path portion and an end portion of the intermediate electrical path portion is changed from a portion at which the main electrical path portion is formed toward the end portion of the intermediate electrical path portion in such a manner that the shape is changed after each intervening end electrical path portion.

2. The polyphase alternating-current motor according to claim 1, wherein a width of the portion of the intermediate electrical path portion at which the multiple end electrical path portions are formed between the main electrical path portion and the end portion of the intermediate electrical path portion is decreased from the portion at which the main electrical path portion is formed toward the end portion of the intermediate electrical path portion in such a manner that the width is decreased after each intervening end electrical path portion.

3. The polyphase alternating-current motor according to claim 2, wherein:

all the end electrical path portions have the same width; and

in the portion of the intermediate electrical path portion at which the multiple end electrical path portions are formed between the main electrical path portion and the end portion of the intermediate electrical path portion, when the number of the multiple end electrical path portions is a specific integer “

n”

, and a width of each of the end electrical path portions is a unit width “

w”

, a width Wn of a portion of the intermediate electrical path portion between the main electrical path portion and the end electrical path portion that is the closest to the main electrical path portion is expressed by an equation,

Wn=w×

n,

and a width Wm of a portion of the intermediate electrical path portion between the end electrical path portion that is the m^th closest to the main electrical path portion and the end electrical path portion that is the m+1^th closest to the main electrical path portion is expressed by an equation,

Wm=w×

(n−

m).

4. The polyphase alternating-current motor according to claim 1, wherein a cross section of the portion of the intermediate electrical path portion at which the multiple end electrical path portions are formed between the main electrical path portion and the end portion of the intermediate electrical path portion is decreased from the portion at which the main electrical path portion is formed toward the end portion of the intermediate electrical path portion in such a manner that the cross section is decreased after each intervening end electrical path portion.

5. The polyphase alternating-current motor according to claim 4, wherein:

all the end electrical path portions have the same cross section; and

in the portion of the intermediate electrical path portion at which the multiple end electrical path portions are formed between the main electrical path portion and the end portion of the intermediate electrical path portion, when the number of the multiple end electrical path portions is a specific integer “

n”

, and a cross section of each of the end electrical path portions is a unit cross section “

s”

, a cross section Sn of a portion of the intermediate electrical path portion between the main electrical path portion and the end electrical path portion that is the closest to the main electrical path portion is expressed by an equation,

Sn=s×

n,

and a cross section Sm of a portion of the intermediate electrical path portion between the end electrical path portion that is the m^th closest to the main electrical path portion and the end electrical path portion that is the m+1^th closest to the main electrical path portion is expressed by an equation,

Sm=s×

(n−

m).

6. The polyphase alternating-current motor according to claim 1, wherein:

the polyphase alternating-current is a three-phase alternating current; and

a delta-connection circuit is formed by the three bus bars for three phases and the multiple coils that are grouped by the three phases.

7. The polyphase alternating-current motor according to claim 2, wherein:

the polyphase alternating-current is a three-phase alternating current; and

a delta-connection circuit is formed by the three bus bars for three phases and the multiple coils that are grouped by the three phases.

8. The polyphase alternating-current motor according to claim 3, wherein:

the polyphase alternating-current is a three-phase alternating current; and

a delta-connection circuit is formed by the three bus bars for three phases and the multiple coils that are grouped by the three phases.

9. The polyphase alternating-current motor according to claim 4, wherein:

the polyphase alternating-current is a three-phase alternating current; and

a delta-connection circuit is formed by the three bus bars for three phases and the multiple coils that are grouped by the three phases.

10. The polyphase alternating-current motor according to claim 5, wherein:

the polyphase alternating-current is a three-phase alternating current; and

a delta-connection circuit is formed by the three bus bars for three phases and the multiple coils that are grouped by the three phases.

11. An electric power steering apparatus, wherein

the polyphase alternating-current motor according to claim 1 is provided as a drive source.

12. An electric power steering apparatus, wherein

the polyphase alternating-current motor according to claim 3 is provided as a drive source.

13. An electric power steering apparatus, wherein

the polyphase alternating-current motor according to claim 5 is provided as a drive source.