Biodegradable shroud for a dilator/sheath assembly

• US 8,109,908 B1
• Filed: 01/22/2009
• Issued: 02/07/2012
• Est. Priority Date: 01/22/2008
• Status: Active Grant

• Current Assignee: Greatbatch Limited (Greatbatch Incorporated)
• Original Assignee: Greatbatch Limited (Greatbatch Incorporated)
• Inventors: Kraus, Mark C., Ye, Qingshan
• Primary Examiner(s): Lucchesi, Nicholas
• Assistant Examiner(s): Snyder, Melissa A
• Application Number:
  US12/357,732
• Time in Patent Office: 1,111 Days
• Field of Search: 604/164.08, 60416409-16412, 604171-172, 60410305-10306
• US Class Current: 604/164.03
• CPC Class Codes: A61L 29/148 Materials at least partially resorbable by the body
• CPC Class Codes: A61M 2025/0687 having means for atraumatic insertion in the body or protection of the tip of the sheath during insertion, e.g. special designs of dilators, needles or sheaths
• CPC Class Codes: A61M 25/0009 Making of catheters or other medical or surgical tubes
• CPC Class Codes: A61M 25/0045 multi-layered, e.g. coated coating materials A61L29/08
• CPC Class Codes: A61M 25/0662 Guide tubes
• CPC Class Codes: A61M 29/00 Dilators with or without means for introducing media, e.g. remedies instruments for performing visual medical inspections of cavities or tubes of the body A61B1/00

Abstract

An introducer assembly includes a sheath and a dilator. A biodegradable shroud covers the distal portion of the introducer assembly on the surface of both the sheath and the dilator. The biodegradable shroud dissolves in blood after being exposed for a predetermined time. Afterwards, the dilator can be separated from the sheath without breaking the sheath. The shroud improves movement of the introducer assembly through a venous system by preventing body tissue from getting caught in the space between the dilator and the shroud, for example should a “fish mouth” separation occur between them.

Claims

1. An introducer assembly comprising:

a) an elongate introducer sheath extending from a proximal portion to a distal portion, the elongate introducer sheath including a passage therethrough;

b) an elongate dilator disposed through the introducer sheath passage and having a proximal portion and a distal portion, the dilator distal portion extending out of the sheath passage, tapered to a distal dilator end; and

c) a biocompatible and biodegradable shroud covering the distal portions of the introducer sheath and of the dilator, wherein the shroud comprises;

i) a 15 wt % mannitol aqueous solution as an inner layer contacting the distal portions of the introducer sheath and of the dilator, and

ii) an aqueous solution containing 10 wt % of mannitol and 10 wt % of sodium chloride (NaCl) as an outer shroud layer contacting the inner shroud layer.

2. The introducer assembly of claim 1 wherein the biodegradable shroud is soluble in body fluids.

3. The introducer assembly of claim 2 wherein the body fluid is blood in a blood vessel.

4. The introducer assembly of claim 1 wherein the shroud is substantially completely dissolved after being in body fluids for about 30 seconds.

5. The introducer assembly of claim 1 wherein the shroud is substantially completely dissolved after being in body fluids for about 15 seconds.

6. The introducer assembly of claim 1 wherein the shroud has a thickness ranging from about 0.01 mm to about 1 mm.

7. The introducer assembly of claim 1 wherein the shroud has a thickness that gradually increases from the dilator distal end to the sheath distal portion, forming a tapered outer shroud surface covering the dilator and the sheath distal portions.

9. The introducer assembly of claim 1 wherein the shroud has a thickness of from about 0.03 mm to about 0.1 mm.

10. The introducer assembly of claim 1 wherein the shroud inner layer has a thickness of about 0.05 mm and the shroud outer layer has a thickness of about 0.1 mm.

8. An introducer assembly comprising:

a) an elongate introducer sheath extending from a proximal portion to a distal portion, the elongate introducer sheath including a passage therethrough;

b) an elongate dilator disposed through the introducer sheath passage and having a proximal portion and a distal portion, the dilator distal portion extending out of the sheath passage, tapered to a distal dilator end; and

c) a biocompatible and biodegradable shroud covering the distal portions of the introducer sheath and of the dilator, wherein the shroud comprises;

i) an inner layer contacting the distal portions of the introducer sheath and of the dilator,

ii) an outer shroud layer contacting the inner shroud layer, and

iii) wherein the outer shroud layer is relatively more lubricous than the inner shroud layer and wherein the outer shroud layer is relatively more durable than the inner shroud layer.

20. The introducer assembly of claim 8 wherein the shroud is of a material selected from the group consisting of mannitol, gelatin, starch, cellulose, alginate, hyaluronic acid, polylactides (PLA), polyglycolides (PGA), polycaprolactone (PCL) and copolymers, non-cross linked water soluble salts of chitosan, sodium chloride mixtures, and combinations thereof.

21. The introducer assembly of claim 20 wherein the shroud is substantially completely dissolved after being in body fluids for about 30 seconds.

11. An introducer assembly comprising:

a) an elongate introducer sheath extending from a proximal portion to a distal portion, the elongate introducer sheath including a passage therethrough;

b) an elongate dilator disposed through the introducer sheath passage and having a proximal portion and a distal portion, the dilator distal portion extending out of the sheath passage, tapered to a distal dilator end; and

c) a biocompatible and biodegradable shroud having a thickness of from about 0.01 mm to about 0.1 mm covering the distal portions of the introducer sheath and of the dilator, wherein the shroud comprises;

i) a 15 wt % mannitol aqueous solution as an inner layer contacting the distal portions of the introducer sheath and of the dilator, and

ii) an aqueous solution containing 10 wt % of mannitol and 10 wt % of sodium chloride (NaCl) as an outer layer contacting the inner layer.

12. The introducer assembly of claim 11 wherein the shroud is substantially completely dissolved after being in body fluids from about 15 seconds to about 30 seconds.

13. The introducer assembly of claim 11 wherein the shroud has a thickness that gradually increases from the dilator distal end to the sheath distal portion, forming a tapered outer shroud surface covering the dilator and the sheath distal portions.

14. The introducer assembly of claim 11 wherein the shroud inner layer has a thickness of about 0.05 mm and the shroud outer layer has a thickness of about 0.1 mm.

15. A method for providing an introducer assembly, comprising the steps of:

a) providing an elongate introducer sheath extending from a proximal portion to a distal portion, the elongate introducer sheath including a passage therethrough;

b) positioning an elongate dilator through the introducer sheath passage, the dilator having a dilator proximal portion and a dilator distal portion extending out of the sheath passage and tapered to a distal dilator end; and

c) contacting the distal portions of the introducer sheath and the dilator with a biocompatible and biodegradable shroud, wherein the shroud comprises;

i) a 15 wt % mannitol aqueous solution as an inner layer contacting the distal portions of the introducer sheath and of the dilator, and

ii) an aqueous solution containing 10 wt % of mannitol and 10 wt % of sodium chloride (NaCl) as an outer layer contacting the inner layer.

16. The method of claim 15 including contacting the distal portions of the introducer sheath and the dilator with the biocompatible and biodegradable shroud by a technique selected from the group consisting of dip coating, spray coating, and vapor deposition.

17. The method of claim 15 including providing the biocompatible and biodegradable shroud as a prefabricated thin film contacted to the distal portions of the introducer sheath and the dilator by a technique selected from the group consisting of gluing, heat reflow, and mechanical interference fitting.

18. The method of claim 15 including providing the shroud inner layer having a thickness of about 0.05 mm and the shroud outer layer having a thickness of about 0.1 mm.

19. The method of claim 15 including providing the shroud having a thickness of from about 0.01 mm to about 0.1 mm.