Method for managing electric power within a powertrain system

• US 8,112,192 B2
• Filed: 10/01/2008
• Issued: 02/07/2012
• Est. Priority Date: 11/04/2007
• Status: Active Grant

• Current Assignee: Bayerische Motoren Werke AG, Daimler AG (Mercedes-Benz Group AG), Chrysler Group LLC (Stellantis NV)
• Original Assignee: Bayerische Motoren Werke AG, GM Global Technology Operations LLC (General Motors Company), Daimler AG (Mercedes-Benz Group AG), Chrysler LLC (Stellantis NV)
• Inventors: Heap, Anthony H., Brunssen, Wilfried
• Primary Examiner(s): Trammell, James
• Assistant Examiner(s): Shafi, Muhammad
• Application Number:
  US12/243,106
• Publication Number:
  US 20090118080A1
• Time in Patent Office: 1,224 Days
• Field of Search: 701/22, 701/81, 180/65.21, 180174-179, 180/202, 180/6.28, 180/6.5, 180/214, 180/216, 180/218, 180/242, 180/279, 180/53.5, 180/60, 180 651- 658, 180/407, 180/412, 180/415, 180/422, 180/443, 280/735, 280/707, 280/422, 318/158, 340/428, 903902-960
• US Class Current: 701/22
• CPC Class Codes: B60K 1/02 comprising more than one electric motor
• CPC Class Codes: B60K 6/26 characterised by the motors or the generators
• CPC Class Codes: B60K 6/365 with the gears having orbital motion
• CPC Class Codes: B60K 6/445 Differential gearing distribution type
• CPC Class Codes: B60K 6/547 the transmission being a stepped gearing
• CPC Class Codes: B60L 2240/423 Torque
• CPC Class Codes: B60L 2240/441 Speed
• CPC Class Codes: B60L 2240/443 Torque
• CPC Class Codes: B60L 2240/486 Operating parameters
• CPC Class Codes: B60W 10/06 including control of combustion engines
• CPC Class Codes: B60W 10/08 including control of electric propulsion units, e.g. motors or generators
• CPC Class Codes: B60W 20/00 Control systems specially adapted for hybrid vehicles hybrid vehicle design, B60K6/00; electric vehicles B60L
• CPC Class Codes: B60W 20/13 in order to stay within battery power input or output limits; in order to prevent overcharging or battery depletion
• CPC Class Codes: B60W 2050/0009 Proportional differential [PD] controller
• CPC Class Codes: B60W 2510/0638 Engine speed
• CPC Class Codes: B60W 2510/0657 Engine torque
• CPC Class Codes: B60W 2510/085 Power
• CPC Class Codes: B60W 2510/24 Energy storage means
• CPC Class Codes: B60W 2510/244 Charge state
• CPC Class Codes: B60W 2510/246 Temperature
• CPC Class Codes: B60W 2540/10 : Accelerator pedal position
• CPC Class Codes: B60W 2540/12 : Brake pedal position
• CPC Class Codes: B60W 2710/0666 : Engine torque
• CPC Class Codes: B60W 2710/0677 : Engine power
• CPC Class Codes: B60W 2710/083 : Torque
• CPC Class Codes: B60W 2710/086 : Power
• CPC Class Codes: B60W 2710/105 : Output torque
• CPC Class Codes: B60W 2710/1061 : Output power
• CPC Class Codes: B60W 50/04 : Monitoring the functioning of the control system
• CPC Class Codes: F16H 2037/0866 : Power split variators with distributing differentials, with the output of the CVT connected or connectable to the output shaft
• CPC Class Codes: F16H 2037/102 : the input or output shaft of the transmission is connected or connectable to two or more differentials
• CPC Class Codes: F16H 2037/104 : Power split variators with one end of the CVT connected or connectable to two or more differentials
• CPC Class Codes: F16H 2037/106 : with switching means to provide two variator modes or ranges
• CPC Class Codes: F16H 3/728 : with means to change ratio in the mechanical gearing
• CPC Class Codes: Y02T 10/62 : Hybrid vehicles
• CPC Class Codes: Y02T 10/64 : Electric machine technologies in electromobility

Abstract

A method for controlling a powertrain system includes monitoring output power of the energy storage device, modifying a preferred electric power limit when the output power of the energy storage device transgresses a trigger power limit, and determining the power constraint of the first power actuator based on the estimated output power of the energy storage device when the output power of the energy storage power transgresses the preferred power limit.

Claims

1. Method for controlling a powertrain system including a first power actuator, a second power actuator, a transmission device and an energy storage device coupled to one of the first power actuator and the second power actuator, the transmission device operative to transfer power between an output member, and the first and second power actuators wherein a control module performs the following steps, comprising:

monitoring output power of the energy storage device;

providing a short term electric power limit comprising one of a maximum short term electric power limit and a minimum short term electric power limit, a long term electric power limit comprising one of a maximum long term electric power limit and a minimum long term electric power limit, a trigger electric power limit for the operation of the energy storage device comprising one of an upper trigger electric power limit below the maximum short term electric power limit and a lower trigger electric power limit above the minimum short term electric power limit, and a preferred electric power limit comprising one of a maximum preferred electric power limit between the maximum short term electric power limit and the upper trigger electric power limit and a minimum preferred electric power limit between the minimum short term electric power limit and the lower trigger electric power limit, said maximum preferred electric power limit and said minimum preferred electric power limit defining a preferred power range;

modifying the preferred electric power limit when the output power of the energy storage device transgresses the trigger electric power limit comprising one of,

increasing the maximum preferred electric power limit at a predetermined rate when the output power of the energy storage device exceeds the upper trigger electric power limit, and

decreasing the minimum preferred electric power limit at the predetermined rate when the output power of the energy storage device falls below the lower trigger electric power limit;

monitoring a power command to the first power actuator;

estimating an output power of the energy storage device for the power command;

determining a power constraint of the first power actuator based on the long term electric power limit when the power of the energy storage device is within the preferred power range; and

determining a power constraint of the first power actuator based on the estimated output power of the energy storage device when the output power of the energy storage device transgresses the preferred electric power limit.

2. The method of claim 1, further comprising:

monitoring a temperature of the energy storage device and

determining one of the short-term electric power limit of the energy storage device and the long-term electric power limit of the energy storage device based on the temperature of the energy storage device.

3. The method of claim 1, further comprising:

monitoring a voltage of the energy storage device; and

determining voltage-based power constraints of the first power actuator based upon the voltage of the energy storage device and the power constraint of the first power actuator and the voltage of the energy storage device.

4. The method of claim 1, further comprising determining the preferred electric power limit and the trigger electric power limit based on the short-term electric power limit.

5. The method of claim 1, further comprising:

setting the preferred electric power limit to a first electric power value based upon the short-term electric power limit; and

ramping the preferred electric power limit at a predetermined rate from the first electric power value to a second electric power value when the output power of the energy storage device transgresses the trigger electric power limit.

6. The method of claim 5, wherein the second electric power value is equal to the short-term electric power limit.

7. The method of claim 1, further comprising:

monitoring a power command to an engine comprising the first power actuator;

estimating an output power of the energy storage device for the power command;

determining a power constraint of the engine based on the long-term electric power limit when the output power of the energy storage device is within the preferred power range; and

determining a power constraint of the engine based on the estimated output power of the energy storage device when the output power of the energy storage device transgresses the preferred power limit.

8. The method of claim 7, wherein the power command to the engine comprises a torque command.

9. The method of claim 1, further comprising:

monitoring a power command to an electric machine comprising the first power actuator;

estimating an output power of the energy storage device for the power command;

determining a power constraint of the electric machine based on the long term electric power limit when the output power of the energy storage device is within the preferred power range; and

determining a power constraint of the electric machine based on the estimated output power of the energy storage device when the output power of the energy storage device transgresses the preferred electric power limit.

10. The method of claim 9, wherein the power command to the electric machine comprises a torque command.

11. The method of claim 1, further comprising determining the power constraint of the first power actuator based on the output power of the energy storage device when the output power of the energy storage device transgresses the preferred electric power limit.

12. The method of claim 11, further comprising utilizing the output power of the energy storage device in a closed-loop control scheme when the output power of the energy storage device transgresses a preferred electric power limit.

13. Method for controlling a powertrain system including an engine, an electric machine, a transmission device, and an energy storage device coupled to the electric machine, the transmission device operative to transfer power among an output member, the engine and the electric machine, the method comprising:

monitoring output power of the energy storage device;

providing a short term electric power limit comprising one of a maximum short term electric power limit and a minimum short term electric power limit, a long term electric power limit comprising one of a maximum long term electric power limit and a minimum long term electric power limit, a trigger electric power limit for the energy storage device comprising one of an upper trigger electric power limit below the maximum short term electric power limit and a lower trigger electric power limit above the minimum short term electric power limit, and a preferred electric power limit comprising one of a maximum preferred electric power limit between the maximum short term electric power limit and the upper trigger electric power limit and a minimum preferred electric power limit between the minimum short term electric power limit and the lower trigger electric power limit, said maximum preferred electric power limit and said minimum preferred electric power limit defining a preferred power range;

modifying the preferred electric power limit when the output power of the energy storage device transgresses the trigger electric power limit comprising one of,

increasing the maximum preferred electric power limit at a predetermined rate when the output power of the energy storage device exceeds the upper trigger electric power limit, and

decreasing the minimum preferred electric power limit at the predetermined rate when the output power of the energy storage device falls below the lower trigger electric power limit;

monitoring a power command to the engine;

estimating an output power of the energy storage device for the power command;

determining a power constraint of the engine based on the long-term electric power limit when the output power of the energy storage device is within the preferred power range; and

determining a power constraint of the engine based on the estimated output power of the energy storage device when the output power of the energy storage device transgresses the preferred electric power limit.

14. The method of claim 13, further comprising:

setting the preferred electric power limit to a first electric power value based upon the short-term electric power limit; and

ramping the preferred electric power limit at a predetermined rate from the first electric power value to a second electric power value comprising the short-term electric power limit when the output power of the energy storage device transgresses the trigger electric power limit, wherein the first electric power value is equal to the long-term electric power limit.

15. The method of claim 13, further comprising determining the power constraint of the engine based on the output power of the energy storage device when the output power of the energy storage device transgresses the preferred electric power limit, wherein the power constraint comprises a torque constraint of the engine.

16. Method for controlling a powertrain system including an engine, an electric machine, a transmission device, and an energy storage device coupled to the electric machine, the transmission device operative to transfer power among an output member, the engine and the electric machine, the method comprising:

monitoring output power of the energy storage device;

providing short term electric power limits comprising a range of energy storage device output power levels from a minimum short term electric power limit to a maximum short term electric power limit, long term electric power limits comprising a range of energy storage device output power levels from a minimum long term electric power limit to a maximum long-term electric power limit, trigger electric power limits for the energy storage device comprising an upper trigger limit below the maximum short term electric power limit and a lower trigger limit above the minimum short term electric power limit, and preferred electric power limits comprising a range of energy storage device output levels from a minimum preferred electric power limit to a maximum preferred electric power limit where the maximum preferred electric power limit is between the maximum short term electric power limit and the upper trigger electric power limit and a minimum preferred electric power limit is between the minimum short term electric power limit and the lower trigger electric power limit, said preferred electric power limits comprising the range of energy storage device output levels from the minimum preferred electric power limit to the maximum preferred electric power limit defining a preferred power range;

modifying the preferred electric power limits when the output power of the energy storage device transgresses a trigger power limit comprising one of,

increasing the maximum preferred electric power limit at a predetermined rate when the output power of the energy storage device exceeds the upper trigger electric power limit, and

decreasing the minimum preferred electric power limit at the predetermined rate when the output power of the energy storage device falls below the lower trigger electric power limit;

monitoring a power request to the electric machine;

estimating an output power of the energy storage device for the power command;

determining power constraints for constraining power of the electric machine based on the long-term electric power limits when the output power of the energy storage device is within the preferred power range;

determining power constraints for constraining power of the electric machine based on the estimated output power of the energy storage device when the output power of the energy storage power transgresses a preferred electric power limit.

17. The method of claim 16, further comprising:

determining an input power from the engine;

determining constraints for constraining output power of the output member; and

constraining output power of the electric machine based upon the constraints for constraining output power and the input power from the engine.

18. The method of claim 17, further comprising:

determining an input torque from the engine;

determining constraints for constraining output torque of the output member; and

constraining torques of the electric machine based upon the constraints for constraining output torque and the input torque from the engine.