Three-phase heaters with common overburden sections for heating subsurface formations

• US 8,113,272 B2
• Filed: 10/13/2008
• Issued: 02/14/2012
• Est. Priority Date: 10/19/2007
• Status: Expired due to Fees

• Current Assignee: Shell Oil Company (Shell Plc)
• Original Assignee: Shell Oil Company (Shell Plc)
• Inventors: Vinegar, Harold J.
• Primary Examiner(s): Kreck, John
• Application Number:
  US12/250,352
• Publication Number:
  US 20090194269A1
• Time in Patent Office: 1,219 Days
• Field of Search: 166/302, 166/60, 166/50, 166/245
• US Class Current: 166/60
• CPC Class Codes: E21B 36/04 using electrical heaters
• CPC Class Codes: E21B 43/24 using heat, e.g. steam injection
• CPC Class Codes: E21B 43/30 Specific pattern of wells, e.g. optimising the spacing of wells
• CPC Class Codes: H01F 27/38 Auxiliary core members; Auxiliary coils or windings
• CPC Class Codes: H01F 29/04 having provision for tap-changing without interrupting the load current
• CPC Class Codes: H01J 37/32926 Software, data control or modelling
• CPC Class Codes: H01J 37/32935 Monitoring and controlling tubes by information coming from the object and/or discharge
• CPC Class Codes: Y10T 29/49083 Heater type

Abstract

A heating system for a subsurface formation is described. The heating system includes three substantially u-shaped heaters with first end portions of the heaters being electrically coupled to a single, three-phase wye transformer and second end portions of the heaters being electrically coupled to each other and/or to ground. The three heaters may enter the formation through a first common wellbore and exit the formation through a second common wellbore so that the magnetic fields of the three heaters at least partially cancel out in the common wellbores.

Claims

1. A heating system for a subsurface formation, comprising:

three substantially u-shaped heaters, first end portions of the heaters being electrically coupled to a single, three-phase wye transformer, second end portions of the heaters being electrically coupled to each other and/or to ground;

wherein each heater is located in one of three separate openings that span between a first common wellbore and a second common wellbore in a hydrocarbon containing layer in the formation, and wherein the three heaters enter the formation through the first common wellbore, pass through the separate openings, and exit the formation through the second common wellbore so that the magnetic fields of the three heaters at least partially cancel out in the common wellbores.

2. The system of claim 1, wherein at least two of the heaters have heating sections that are at least partially substantially parallel in the hydrocarbon layer of the formation.

3. The system of claim 1, wherein at least one of the three heaters comprises an exposed metal heating section.

4. The system of claim 1, wherein at least one of the three heaters comprises an insulated conductor heating section.

5. The system of claim 1, wherein at least one of the three heaters comprises a conductor-in-conduit heating section.

6. The system of claim 1, wherein the three heaters comprise 410 stainless steel in at least part of the heating sections of the heaters, and copper in at least part of the overburden sections of the heaters.

7. The system of claim 1, further comprising a ferromagnetic casing in at least part of the overburden section of the first common wellbore.

8. The system of claim 1, further comprising a ferromagnetic casing in at least part of the overburden section of the second common wellbore.

9. The system of claim 1, wherein each heater is coupled to one phase of the transformer.

10. The system of claim 1, further comprising multiples of three additional heaters entering through the first common wellbore.

11. The system of claim 1, further comprising multiples of three additional heaters entering through the first common wellbore and exiting through the second common wellbore.

12. The system of claim 1, wherein at least one of the heaters is used to directionally steer drilling of at least one of the openings in the formation used for at least one of the other heaters.

13. The system of claim 1, wherein the three heaters are electrically coupled together in the second common wellbore.

14. The system of claim 1, wherein at least one of the three heaters provides different heat outputs along at least part of the length of the heater.

15. The system of claim 1, wherein at least one of the three heaters has different materials along at least part of the length of the heater to provide different heat outputs along at least part of the length of the heater.

16. The system of claim 1, wherein at least one of the three heaters has different dimensions along at least part of the length of the heater to provide different heat outputs along at least part of the length of the heater.

17. The system of claim 1, wherein at least a majority of the first common wellbore is vertical, substantially vertical, or vertically inclined, and at least a majority of the second common wellbore is vertical, substantially vertical, or vertically inclined.

18. The system of claim 1, wherein at least a majority of at least one of the three heaters is horizontal, substantially horizontal, or horizontally inclined.

22. The system of claim 1, wherein the three heaters comprise a first heater, a second heater, and a third heater, the three separate openings comprise a first opening, a second opening, and a third opening, and wherein the first heater is in the first opening, the second heater is in the second opening, and the third heater is in the third opening.

19. A method of heating a subsurface formation, comprising:

providing heat from three substantially u-shaped heaters, wherein first end portions of the heaters are electrically coupled to a single, three-phase wye transformer, and second end portions of the heaters are electrically coupled to each other and/or to ground;

wherein each heater is located in one of three separate openings that span between a first common wellbore and a second common wellbore in a hydrocarbon containing layer in the formation, and wherein the three heaters enter the formation through the first common wellbore, pass through the separate openings, and exit the formation through the second common wellbore so that the magnetic fields of the three heaters at least partially cancel out in the common wellbores; and

allowing the heat to transfer from the heaters to a portion of the formation.

20. The method of claim 19, further comprising mobilizing at least some hydrocarbons in the portion of the formation with the transferred heat.

21. The method of claim 19, further comprising mobilizing at least some hydrocarbons in the portion of the formation with the transferred heat, and producing at least some of the mobilized hydrocarbons.