Hybrid stent with helical connectors

• US 8,114,149 B2
• Filed: 10/20/2009
• Issued: 02/14/2012
• Est. Priority Date: 10/20/2009
• Status: Active Grant

• Current Assignee: Svelte Medical Systems, Inc.
• Original Assignee: Svelte Medical Systems, Inc.
• Inventors: Fischell, David R., Fischell, Robert E., Kalavalapally, Rajesh, Easterbrook, William A. III
• Primary Examiner(s): Stewart, Alvin J
• Application Number:
  US12/582,251
• Publication Number:
  US 20110093059A1
• Time in Patent Office: 847 Days
• Field of Search: 623/1.15, 623/1.16, 623 139- 154, 623/1.11, 623/1.13, 623 118- 123
• US Class Current: 623/1.15
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/91541 Adjacent bands are arranged out of phase
• CPC Class Codes: A61F 2002/91575 connected peak to trough
• CPC Class Codes: A61F 2230/0013 Horseshoe-shaped, e.g. crescent-shaped, C-shaped, U-shaped

Abstract

The present invention is a hybrid stent design using half-slot circumferential sets of strut members with short (<1.5 mm) slot length that has minimal fish scaling and excellent stent retention and flexibility. These half-slot circumferential sets of strut members are connected one to the other with helical connectors similar to those of the Palmaz stent. One important difference in the design of the stent of the present invention is that the helical connectors are attached to every other crown (rather than connected to every crown) to further improve stent flexibility. By appropriately varying the strut width of both the connected and unconnected curved crowns to be greater at the center than at their ends, an increased radial strength can be provided for a given maximum strain that is imparted to the stent when it is expanded to its maximum diameter.

Claims

1. A balloon expandable stent in the form of a thin-walled, lace-like, cylindrical tubular structure having a multiplicity of circumferential sets of strut members, each circumferential sets of strut members comprising:

a series of alternating straight segments and arcuately contoured crowns defining an interior surface and an exterior surface;

each circumferential set of strut members being formed of an undulating array of individual strut elements, each of said strut elements having an arcuately contoured crown connected to a next succeeding strut element by a straight segment, alternating ones of each of the strut elements being connected to an adjacent circumferential set of strut members by a set of helical connectors that are connected to every other arcuately contoured crown of each of said strut members, each of the arcuately contoured crowns having a tapered width with the strut width at an apex of each crown being greater than the strut width at the ends of each crown defined by where the crown attaches to its adjacent straight segments, each crown having a arcuately contoured interior surface, the sets of helical connectors having slopes which are either positive or negative and the circumferential extent for each helical connector being less than 90 degrees, said interior surface of a crown connected to a helical connector defining a radius of curvature which is different than a radius of curvature of a corresponding interior surface of a crown which is not connected to a helical connector.

2. The stent of claim 1 where there is a central circumferential set of strut members which has a half slot length and that central circumferential set of strut members is joined on one side to helical connectors having a negative slope and on its opposite side it is joined to helical connectors having a positive slope.

3. The stent of claim 1 where the shape of each connected crown is different from the shape of each unconnected crown so that both connected and unconnected crowns have approximately the same material strain when the stent is expanded to its maximum rated diameter.

4. The stent of claim 1 where the straight portion of each helical connector is at least 30% smaller in width as compared to the average width of the unconnected crowns of the circumferential sets of strut members.

5. The stent of claim 1 where each helical connector has two parallel edges at least one of which is joined to an outer curve portion of a connected crown.

6. The stent of claim 1 where each adjacent circumferential set of strut members is out-of-phase with its adjacent circumferential set of strut members.

7. The stent of claim 1 where each adjacent circumferential set of strut members is in-phase with its adjacent circumferential set of strut members.

8. The stent of claim 1 where the length of the stent is less than 1.5 mm.

9. The stent of claim 1 where the length of the stent lies between 0.8 and 1.3 mm

10. The stent of claim 1 where the stent is coated with carbon to decrease the formation of thrombus.

11. The stent of claim 1 where the stent is coated with a porous carbon which contains an anti-restenosis drug that is eluted into the arterial wall after the stent is expanded into a coronary or peripheral artery.

12. The stent of claim 10 where a drug that is eluted is chosen from the group that includes sirolimus, everolimus or any analog of sirolimus.

13. The stent of claim 1 where the stent is coated with a polymer into which an anti-restenosis drug has been placed, the anti-restenosis drug being designed to elute into the arterial wall of an artery into which the stent has been first delivered and then expanded.

14. The stent of claim 13 where the polymer is bioabsorbable.

15. The stent of claim 1 where the number of sets of helical connectors that have a positive slope is equal to the number of sets of helical connectors that have a negative slope.

16. The stent of claim 1 said helical connectors have alternating positive and negative slopes.

17. A balloon expandable stent in the form of a thin-walled, lace-like, cylindrical tubular structure having a multiplicity of circumferential sets of strut members;

each circumferential set of strut members comprising a series of alternating straight segments and connected and unconnected arcuately contoured crowns where said connected arcuately contoured crowns are defined by a set of helical connections which are connected to the arcuately contoured crowns;

each circumferential set of strut members being connected to an adjacent circumferential set of strut members by a multiplicity of said helical connectors having connections to the outer curves of the connected arcuately contoured crowns of the adjacent circumferential sets of strut members;

where a radius of curvature of each connected crown is different from the radius of curvature of each unconnected crown so that both connected and unconnected crowns have approximately the same material strain when the stent is expanded to its maximum rated diameter.

18. The stent of claim 17 where the stent is coated with carbon to decrease the formation of thrombus.

19. The stent of claim 17 where the stent is coated with a porous carbon which contains an anti-restenosis drug that is eluted into the arterial wall after the stent is expanded into a coronary or peripheral artery.

20. The stent of claim 19 where the drug that is eluted is chosen from the group that includes sirolimus, everolimus or any analog of sirolimus.

21. The stent of claim 17 where the stent is coated with a polymer into which an anti-restenosis drug has been placed, the anti-restenosis drug being designed to elute into the arterial wall of an artery into which the stent has been first delivered and then expanded.