Methods and systems for locating and identifying labware radio-frequency identification tags

• US 8,115,599 B2
• Filed: 07/02/2008
• Issued: 02/14/2012
• Est. Priority Date: 06/17/2005
• Status: Active Grant

• Current Assignee: PerkinElmer LAS, Inc. (Perkinelmer Incorporated)
• Original Assignee: PerkinElmer LAS, Inc. (Perkinelmer Incorporated)
• Inventors: Harazin, Richard R, Zweifel, Ronald A
• Primary Examiner(s): Mehmood, Jennifer
• Assistant Examiner(s): SMALL, NAOMI J
• Application Number:
  US12/166,477
• Publication Number:
  US 20090015430A1
• Time in Patent Office: 1,322 Days
• Field of Search: 340/10.1, 340/572.7, 340/572.8
• US Class Current: 340/10.1
• CPC Class Codes: G01N 2035/00782 reprogrammmable code
• CPC Class Codes: G01N 35/00732 Identification of carriers, materials or components in automatic analysers
• CPC Class Codes: G08B 13/24 by interference with electromagnetic field distribution
• CPC Class Codes: G08B 13/2462 Asset location systems combined with EAS inventory, tracking, logistic G06Q10/00; entrance control systems G07C9/00
• CPC Class Codes: G08B 13/2474 Antenna or antenna activator geometry, arrangement or layout loop antennae H01Q1/22

Abstract

Methods and systems for automatically locating and identifying labware using radio-frequency identification (RFID) tags are described herein. The methods and systems include a plurality of RFID tags (pre-programmed with unique data codes) that are associated with labware (or labware holders). For example, the RFID tags can be embedded within the locating pegs of the labware (or labware holders). The methods and systems also include a plurality of RFID tag readers that mount near known locations of an instrument deck which receives the labware. The RFID tag readers automatically scan for the presence of RFID tags such that when a piece of labware is added to the instrument deck, and then report to a processing device the specific known location on deck where each tag was found, as well as the unique data code of each tag. Using this information, the methods and systems determine one or more of the location, orientation, and identity of the received labware.

Claims

1. A system, comprising:

a plurality of labware items each having an RFID tag associated therewith;

an instrument deck having a top surface with a plurality of apertures for receiving a portion of a labware item, each aperture having at least one RFID reader associated therewith, the at least one RFID reader positioned at a known instrument deck location and configured to detect presence of a labware item in the aperture associated with the at least one RFID reader; and

wherein each of the plurality of labware items includes a bottom surface for engaging the top surface of the instrument deck, and each of the plurality of labware items includes a lower portion extending from the bottom surface and configured to extend into one of the apertures with the bottom surface in contact with the top surface of the instrument deck.

2. The system of claim 1 wherein the at least one RFID reader comprises an RFID reader antenna which is coupled to an RFID reading circuit.

3. The system of claim 2 further comprising:

a processing unit coupled to the RFID reading circuit and operable to cause the at least one RFID reader to scan for the presence of an RFID tag and determine from reading the RFID tag at least one of location, orientation, and identity of a labware item positioned on the instrument deck.

4. The system of claim 1 wherein the lower portion of each of the plurality of labware items includes at least one locating peg containing the RFID tag associated with the one of the plurality of labware items.

5. The system of claim 4 wherein each of the plurality of apertures is configured for receiving one locating peg.

6. The system of claim 5 further comprising a printed circuit board, mounted underneath the instrument deck, wherein the printed circuit board includes a plurality of openings, each of the plurality of openings aligned with one aperture in the instrument deck for receiving a locating peg.

7. The system of claim 6 wherein each RFID reader comprises an RFID reader antenna mounted to the printed circuit board and positioned adjacent an opening in the printed circuit board.

8. The system of claim 7 wherein the RFID reader antenna is a spiral antenna surrounding the opening in the printed circuit board.

9. The system of claim 6 wherein the printed circuit board is spaced away from an underside of the instrument deck.

10. The system of claim 5 further including a processing unit operable to cause the at least one RFID reader to scan for the presence of RFID tags and determine from reading at least one RFID tag that a labware item has been added to the instrument deck at a certain aperture.

11. The system of claim 1 wherein at least one RFID tag is programmed with a unique data code, and further comprising:

a processing device operable to cause the at least one RFID reader to scan for the presence of RFID tags and determine from reading an RFID tag that a labware item having the unique data code has been added to the instrument deck.

12. The system of claim 11 further including a database coupled to the processing device and containing unique data codes for the RFID tags associated with labware items.

13. The system of claim 11 wherein the processing device further operates to determine location of the labware item added to the deck based on the known instrument deck location of the RFID reader and determine identity of that labware item based on the read unique data code.

14. The system of claim 11 wherein the processing device further operates to determine orientation of the labware item added to the deck based on the known instrument deck location of the RFID reader and the read unique data code of that labware item.

15. A method, comprising:

associating an RFID tag with each of a plurality of labware items, each of the plurality of labware items having a bottom surface and each of the plurality of labware items having a lower portion extending from the bottom surface;

providing a labware instrument deck including a plurality of RFID readers each positioned at a known instrument deck location, the labware instrument deck having a plurality of apertures, each associated with one of the RFID readers;

placing the bottom surface of a first one of the plurality of labware items at a first location on a top surface of the instrument deck with the lower portion of the first one of the plurality of labware items extending into a first aperture; and

reading an RFID tag associated with the first one of the plurality of labware items.

16. The method of claim 15 further comprising, based on reading the RFID tag, associating the read RFID tag with the first location.

17. The method of claim 15 wherein the lower portion of each of the plurality of labware items includes at least one locating peg and wherein associating comprises associating an RFID tag with each locating peg.

18. The method of claim 17 wherein placing includes inserting at least one locating peg in the first aperture.

19. The method of claim 15 further comprising, based on reading a plurality of RFID tags by plural RFID readers, detecting an orientation of a labware item.

20. The method of claim 15 wherein reading comprises:

scanning for the presence of at least one RFID tag, and

determining, based on a scanned RFID tags at least one of location, orientation, and identity of a labware item positioned on the instrument deck.

21. The method of claim 15 wherein at least one RFID tag is programmed with a unique data code and wherein reading comprises:

determining that a labware item having the RFID tag with the unique data code has been added to the instrument deck at a particular instrument deck location.

22. The method of claim 21 further including storing in memory unique data codes for a plurality of RFID tags associated with labware items.

23. The method of claim 15 wherein at least one RFID tag is programmed with a unique data code and wherein reading comprises:

scanning for the presence of the RFID tags programmed with the unique data code and reading the unique data code; and

determining, based on the scanned RFID tag, location of a labware item and identity of that labware item from the read unique data code.

24. The method of claim 15 wherein at least one is programmed with a unique data code and wherein reading comprises:

scanning for the presence of RFID tags and reading their unique data codes; and

determining orientation of a labware item based on a read unique data code.