Cable dispensing system

• US 8,118,147 B2
• Filed: 09/11/2009
• Issued: 02/21/2012
• Est. Priority Date: 09/11/2009
• Status: Active Grant

• Current Assignee: Charge Peak Limited
• Original Assignee: Better Place GmbH
• Inventors: Ori, Jacobi, Avner, Sadot, Shaul, Hanuna
• Primary Examiner(s): LE, MARK T
• Application Number:
  US12/558,430
• Publication Number:
  US 20110061981A1
• Time in Patent Office: 893 Days
• Field of Search: 191/12.2 R, 191/12.R, 191/12.4, 191/12.2 A, 242/378.1, 242/378, 242/378.2, 242/378.3, 242/378.4
• US Class Current: 191/12.2R
• CPC Class Codes: B60L 2240/36 Temperature of vehicle components or parts
• CPC Class Codes: B60L 53/16 Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles
• CPC Class Codes: B60L 53/18 Cables specially adapted for charging electric vehicles
• CPC Class Codes: B60L 53/30 Constructional details of charging stations
• CPC Class Codes: B60L 53/65 involving identification of vehicles or their battery types
• CPC Class Codes: H02G 11/02 using take-up reel or drum
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles
• CPC Class Codes: Y02T 90/16 Information or communication technologies improving the operation of electric vehicles
• CPC Class Codes: Y02T 90/167 Systems integrating technologies related to power network operation and communication or information technologies for supporting the interoperability of electric or hybrid vehicles, i.e. smartgrids as interface for battery charging of electric vehicles [EV] or hybrid vehicles [HEV]
• CPC Class Codes: Y04S 30/14 Details associated with the interoperability, e.g. vehicle recognition, authentication, identification or billing

Abstract

The cable dispensing system includes multiple parallel coils of flexible non-insulated cables separated by multiple parallel insulating discs. The insulating discs have hubs to which the inner portions of the coils are fixedly coupled. The insulating discs and coils are disposed within a housing, which is rotatably coupled to the multiple parallel insulating discs and fixedly coupled to each outer portion of the multiple coils. The cables comprising the coils are routed from the inner portions through tunnels, which extend through the insulating discs in paths parallel to the axis of the parallel insulating discs. When cords attached to the housing are extended, the coils become wound, creating an electrical short between adjacent loops of the spiral coil. The shorter conductive path reduces the amount of energy that is lost as heat.

Claims

1. A cable dispensing system for use in high-voltage electrical applications, comprising:

a stator comprising;

multiple parallel insulating discs fixedly attached to one another; and

multiple parallel coils of flexible non-insulated cable, where each of the parallel coils is separated from an adjacent coil by one of the insulating discs;

a housing assembly at least partially enclosing the stator and parallel coils, where the housing and the stator are configured to rotate relative to one another;

a cable coupled to the housing assembly; and

a retraction mechanism distinct from the multiple parallel coils,

wherein the retraction mechanism is configured to rewind the cable around the housing assembly.

2. The cable dispensing system of claim 1, wherein at least some of the insulating discs include a centrally located hub.

3. The cable dispensing system of claim 2, wherein each of the coils has an inner portion coupled to a hub of a respective one of the insulating discs, and an outer end fixedly coupled to the housing assembly.

4. The cable dispensing system of claim 1, wherein the stator further comprises an end cap coupled to an axially outermost insulating disc.

5. The cable dispensing system of claim 1, further comprising a bearing disposed between the housing assembly and the stator.

6. The cable dispensing system of claim 1, wherein the housing assembly comprises an upper housing unit and a lower housing unit, the upper and lower housing units configured to mate to one another along a plane parallel to an axial length of the housing assembly, the cable dispensing system further comprising:

multiple electrical terminals disposed along the axial length of the housing assembly, where each of the coils is connected to a respective one of the terminals.

7. The cable dispensing system of claim 6, wherein the housing assembly comprises insulating material, and the electrical terminals are integrated in the housing assembly and substantially enclosed by discrete portions of the housing assembly.

8. The cable dispensing system of claim 6, wherein the housing assembly comprises insulating material, and the electrical terminals are integrated in the housing assembly and substantially enclosed by discrete portions of the housing assembly in order to physically separate the electrical terminals with insulating material.

9. The cable dispensing system of claim 1, wherein each of the coils comprises an inner end coupled to an outer end via multiple spirals, where in an at least partially wound state, an electrical path is formed between the inner end and the outer end along an at least partially radial path between the inner end and the outer end.

10. The cable dispensing system of claim 1, further comprising at least one coil of one or more shielded and insulated data cables separated from an adjacent coil by one of the insulating discs, where the at least one coil of one or more shielded and insulated data cables is disposed within the housing.

11. The cable dispensing system of claim 1, wherein the retraction mechanism is a motor.

12. The cable dispensing system of claim 11, wherein the motor is located outside of the housing assembly.

13. The cable dispensing system of claim 1, wherein the flexible non-insulated cables consist of flexible non-insulated flat braid cables.

14. The cable dispensing system of claim 1, further comprising:

two or more rollers defining an opening for the cable to pass through; and

a stop block coupled to the cable, wherein the stop block is configured to interact with the rollers to prevent the cable from unreeling beyond a predefined distance.

15. A cable dispensing system for use in high-voltage electrical applications, comprising:

multiple parallel coils of unshielded cable;

one or more parallel insulating discs aligned with the multiple parallel coils, where adjacent coils of the multiple parallel coils are separated from one another by one of the parallel insulating discs;

a housing assembly enclosing the parallel coils and insulating discs,

wherein the housing assembly is rotatably coupled to the insulating discs;

a cable coupled to the housing assembly; and

a retraction mechanism distinct from the multiple parallel coils,

wherein the retraction mechanism is configured to rewind the cable around the housing assembly.

16. The cable dispensing system of claim 15, further comprising multiple insulated cables each coupled to a respective one of the parallel coils, where the insulated cables are wound around the housing assembly.

17. A cable dispensing system for use in high-voltage electrical applications, comprising:

a housing assembly with a central axis;

multiple parallel axially-aligned hubs that are fixedly coupled to each other, wherein each hub has a first surface and a second surface substantially parallel to the first surface;

multiple parallel primary coils of flexible cable, wherein each primary coil has an inner portion coupled to a hub, and an outer end fixedly coupled to the housing assembly;

multiple parallel secondary coils of flexible insulated data transmission cable, wherein each secondary coil has an inner portion coupled to a hub, and an outer end fixedly coupled to the housing assembly, and wherein the secondary coils are separated from each adjacent primary coil by an insulating disc;

a cable coupled to the housing assembly; and

a retraction mechanism distinct from the multiple parallel primary and secondary coils, wherein the retraction mechanism is configured to rewind the cable around the housing assembly;

wherein the housing assembly is rotatably coupled to the hubs.

18. The cable dispensing system of claim 17, wherein each of the hubs includes multiple tunnel segments that are substantially perpendicular to the first surface of the respective hub, extending from the first surface of the hub to the second surface of the hub, and the tunnel segments of adjacent hubs are aligned to form tunnels through the hubs.

19. The cable dispensing system of claim 18, wherein the cable of each primary coil is further routed from the inner portion through a distinct tunnel.

20. The cable dispensing system of claim 19, wherein the data transmission cable of each secondary coil is further routed through a tunnel that does not contain a primary cable.