Multi-axis cylinder manipulator

• US 8,118,293 B1
• Filed: 03/18/2009
• Issued: 02/21/2012
• Est. Priority Date: 03/18/2009
• Status: Expired due to Fees

• Current Assignee: the united states of america as represented by the secretary of the navy
• Original Assignee: the united states of america as represented by the secretary of the navy
• Inventors: Barger, Brian Blair
• Primary Examiner(s): Wilson, Lee D
• Assistant Examiner(s): GRANT, ALVIN J
• Application Number:
  US12/383,089
• Time in Patent Office: 1,070 Days
• Field of Search: 269/289.R, 269/289, 269/55, 269/60, 292/811, 292/81, 29/5, 144/287, 414/223.01
• US Class Current: 269/289.MR
• CPC Class Codes: B23Q 7/05 by means of roller-ways B23Q7/1468, B23Q7/16 take precedence
• CPC Class Codes: B62B 2202/022 Gas bottles
• CPC Class Codes: B62B 2203/74 rolling means, e.g. rollers
• CPC Class Codes: B62B 3/104 the object being of cylindrical shape, e.g. barrels, buckets, dustbins
• CPC Class Codes: F41A 9/87 Ammunition handling dollies or transfer carts F41A9/86 takes precedence
• CPC Class Codes: F42B 35/00 Testing or checking of ammunition apparatus for measuring the energy of projectiles G01L5/14
• CPC Class Codes: Y10T 29/16 Cotter-pin making
• CPC Class Codes: Y10T 29/53961 with work-holder for assembly

Abstract

An apparatus and method for both rotating a cylinder about its center axis and translating the cylinder linearly along the same axis. The invention is suitable for X-raying rockets and other cylindrical objects. Multi-axis movement is accomplished by two sets of rollers: rotational and translational. The translational roller set is held in a retracted and unengaged position while the cylinder rests on the rotational roller set. Movement about the axis of the rotational roller set is allowed. When the translational roller set is engaged with the cylinder, the cylinder is disengaged from the rotational roller set, and movement about the axis is not allowed, but linear movement is allowed. The action may be reversed and repeated. The rollers or the cylinder may be powered by motor or manual device.

Claims

1. A multi-axis cylinder manipulator apparatus, comprising:

a structurally rigid frame having a top-side, a bottom side, and a plurality of lateral sides, where said frame has a length, a width and a thickness, and a plurality of reinforcing elements;

a set of rotational rollers mounted on the top-side of the frame, where said rotational rollers have a sufficient hardness durometer, number of rollers, diameter, footprint width, positioning and ease of rotation to nonabrasively support a filled cylinder held horizontally at a height above the frame of the manipulator apparatus, where the cylinder is axially rotatable with at least one of minimal wear and grooving to at least one of the cylinder and the rollers, where said rotational rollers have a rotational axis parallel to the cylinder'"'"'s axis of rotation, where an opposing pair of rotational rollers are spaced widthwise at a distance that is less than a diameter of the cylinder and longitudinally spaced close enough that, cumulatively, the set of rotational rollers provides a plurality of supporting forces, distributed over the cylinder, that rotation is facile, even when the cylinder undergoes linear movement and close enough that the cylinder does not come into contact with the frame during any normal operation; and

a set of translational rollers on the top-side of the frame, where said set of translational rollers enables linear movement of the cylinder, where a translational roller comprises a durable self-centering elastic roller on a geared shaft with an orthogonal axis of rotation, where each of said translational rollers is mounted on an upper portion of a movable plate that can be raised to an elevation sufficient in height that the cylinder clears the rotational rollers, wherein the set of translational rollers are used in substantially in tandem to elevate the cylinder to a height above the set of rotational rollers, where turning the translational rollers moves the cylinder linearly to a different position on the multi-axis cylinder manipulator apparatus, and at the different linear position the set of translational rollers is stopped and lowered, such that the cylinder is supported by the set of rotational rollers and is free to be rotated.

2. A multi-axis cylinder manipulator cart, said cart comprising:

a structurally rigid frame having a top-side, a bottom side, and a plurality of lateral sides, where said frame comprises a plurality of reinforcing elements;

a set of rotational rollers mounted on the top-side of the frame, where said rotational rollers nonabrasively support a filled cylinder held horizontally at a height above the frame of the manipulator cart, where the cylinder is axially rotatable with at least one of minimal wear and grooving to at least one of the cylinder and the rollers, where said rotational rollers have a rotational axis that is parallel to the cylinder'"'"'s axis of rotational, where an opposing pair of rotational rollers are spaced widthwise at a distance that is less than a diameter of the cylinder and longitudinally spaced close enough that, cumulatively, the set of rotational rollers provides a plurality of supporting forces, distributed over the cylinder even when the cylinder undergoes linear movement and close enough that the cylinder does not come into contact with the frame during any normal operation;

a set of translational rollers on the top-side of the frame, where a translational roller of said set of translational rollers comprises a durable self-centering elastic roller on a shaft with an orthogonal axis of rotation, where said translational roller is mounted on an upper portion of a movable plate raisable to an elevation sufficient in height that the cylinder clears the rotational rollers translational roller, wherein the set of translational rollers are used in substantially in tandem to elevate the cylinder to a height above the set of rotational rollers, where turning the translational rollers moves the cylinder linearly to a different position on the multi-axis cylinder manipulator cart, and at the different linear position the set of translational rollers is stopped and lowered, such that the cylinder is supported by the set of rotational rollers and is free to be rotated; and

a set of repositioning elements on the bottom side of the frame for facilitating movement of the cart.

3. The cart according to claim 2, further comprising stanchions emanating upward from the frame, said stanchions assist with alignment of the cylinder when said cylinder is loaded on the cart.

4. The cart according to claim 3, wherein the stanchions have a bumper of an elastic material.

5. The cart according to claim 2, wherein said durable self-centering rubber roller comprises a pair of opposing, substantially conical portions having a larger diameter and a smaller diameter, where the smaller diameter of the conical portions are closer together, producing a sloped channel for the cylinder, said sloped channel being self-centering.

6. The cart according to claim 2, wherein said set of repositioning elements is selected from the group consisting of casters, skids, bearings, tracks, wheels, air floatation devices, and rail wheels.

7. The cart according to claim 2, wherein said movable plate is positioned above at least one of the plurality reinforcing elements, and at least one of raised and lowered through a hydraulic piston in communication with a hydraulic pump, where said movable plate is stabilized with a plurality of guide struts.

8. The cart according to claim 7, wherein said movable plate is springedly attached to above at least one of the plurality reinforcing elements.

9. The cart according to claim 7, wherein the hydraulic piston is in fluid communication with the set of translational rollers, where the set of translational rollers move in one of an up direction and a down direction, substantially simultaneously.

10. The cart according to claim 2, wherein the shaft is in connection with a gear assembly, said gear assembly is in connection with one of a mechanized device and a manual drive device.

11. The cart according to claim 2, wherein the set of rotational rollers enable a cylinder to be rotated manually.

12. The cart according to claim 2, wherein said frame has at lease one handle for one of pushing and pulling the cart.

13. The cart according to claim 2, wherein the set of repositioning elements is comprised of heavy duty casters.

14. The cart according to claim 2, wherein rotation is augmented by a motor.

15. The cart according to claim 2, wherein said frame has coupling elements that join one multi-axis cylinder manipulator cart to another second multi-axis cylinder manipulator cart to provide a higher aspect cart having longer linear movement.

16. The cart according to claim 15, wherein said higher aspect cart is comprised of a plurality of multi-axis cylinder manipulator smaller carts that are joined.

17. A method for X-raying a rocket motor, comprising:

providing a multi-axis cylinder manipulator cart;

positioning translational rollers in an elevated first linear position;

loading the rocket;

lowering the translational rollers and the rocket on rotational rollers;

rotating the rocket on rotational rollers to a first X-ray position;

X-raying the rocket;

elevating the translational rollers;

moving the rocket linearly to a second linear position;

elevating the translational rollers;

rotating the rocket to a second X-ray position; and

repeating the linear and rotation positioning as necessary to complete the X-ray.

18. The method according to claim 17, wherein loading the rocket is done with a crane.

19. The method according to claim 17, wherein positioning is done manually.

20. The method according to claim 17, wherein positioning is automated.

21. A multi-axis cylinder manipulator apparatus, comprising:

a structurally rigid frame having a top-side, a bottom side, and a plurality of lateral sides;

a set of rotational rollers being mounted on the top-side of the frame, where said rotational rollers non-abrasively support a filled cylinder held horizontally at a height above the frame of the manipulator apparatus, where the cylinder is axially rotatable, where said rotational rollers have a rotational axis that is parallel to the cylinder'"'"'s axis of rotational, where an opposing pair of rotational rollers are spaced widthwise at a distance that is less than the diameter of the cylinder and longitudinally spaced close enough that, cumulatively, the set of rotational rollers provides a plurality of supporting forces, distributed over the cylinder; and

a set of translational rollers on the top-side of the frame for enabling linear movement of the cylinder, where a translational roller comprises a durable self-centering elastic roller on a geared shaft with an orthogonal axis of rotation, where each of said set of translational rollers is mounted on an upper portion of a movable plate raisable to an elevation sufficient in height that the cylinder clears the rotational rollers translational roller, where a turning motion of the translational rollers moves the cylinder linearly to a different position on the multi-axis cylinder manipulator apparatus.