Projecting an animated object and concurrently moving the object's projection area through an animation pattern

• US 8,118,434 B2
• Filed: 06/21/2011
• Issued: 02/21/2012
• Est. Priority Date: 06/05/2008
• Status: Active Grant

• Current Assignee: Disney Enterprises Incorporated (The Walt Disney Company)
• Original Assignee: Disney Enterprises Incorporated (The Walt Disney Company)
• Inventors: Turner, Richard B., Barnett, David F., Brentnall, Thomas E. III
• Primary Examiner(s): Legasse, Jr., Francis M
• Assistant Examiner(s): Bui Pho, Pascal M
• Application Number:
  US13/165,471
• Publication Number:
  US 20110249201A1
• Time in Patent Office: 245 Days
• Field of Search: 353/46, 353 48- 51, 353/28, 353/73, 353/98, 353/99, 359/838, 359/850, 359/857, 359/862, 352/87, 352/38, 352/166
• US Class Current: 353/46
• CPC Class Codes: G03B 21/28 Reflectors in projection beam in illumination beam G03B21/2066

Abstract

A projection assembly and projection method for accurately reproducing animated and live characters, objects, and effects. The projection assembly uses a high precision robotic mirror system to achieve very high levels of image resolution, brightness, and contrast. The assembly includes a projector receiving an input image stream, and a mirror assembly is positioned proximate to the projector outlet. The mirror assembly uses positionable mirrors to reflect the projected images onto a display surface at positions that define an animation pattern on the display surface for the projected image or character. The assembly includes a motor controller assembly positioning the mirrors based on position data defining the animation pattern. The projected images may be provided in a projection area that is a fraction of the size of the display surface, such that the resolution and output light of the projector are concentrated on the display surface within this projection area.

Claims

1. An assembly for projecting or displaying images on a display surface with motion and high resolution, comprising:

a projector receiving an input image stream and projecting animated images based on the input image stream at a projection rate of at least 24 frames per second;

a mirror assembly with one or more mirrors positionable to reflect the projected images onto a display surface at a plurality of positions, wherein the display surface comprises a rear surface of a rear projection screen; and

a motor controller assembly positioning the one or more mirrors based on a set of position data defining the plurality of positions,

wherein the plurality of positions define an animation pattern on the display surface for at least one predefined portion of the input image stream,

wherein the positioning is performed to move the projected images through the animation pattern at a rate greater than the projection rate, and

wherein the mirror assembly comprises an X-axis mirror and a Y-axis mirror each pivotable about an axis with the mirror axes being offset and orthogonal.

2. The assembly of claim 1, wherein the predefined portion is an image of a character and the plurality of positions define spatial coordinates for the character image on the display surface.

3. The assembly of claim 2, wherein the projected images are provided on the display surface in a projection area that is a fraction of the display surface, whereby resolution and output light of the projector are concentrated on the display surface within the projection area.

4. The assembly of claim 3, wherein the projection area is less than about 9 square feet.

5. The assembly of claim 3, wherein the character image has an area at least in some positions of the animation pattern that is substantially equal to the projection area.

6. The assembly of claim 3, wherein the spatial coordinates are defined in a source media for the input image stream, the source media being adapted for projection on an entire area of the display surface.

7. The assembly of claim 6, wherein the character is animated within the projection area by changes in the character between frames in the input image stream and is animated by movement of the one or more mirrors to move the projection area along the animation pattern over a display time period.

8. The assembly of claim 7, wherein the display time period has a length matching a length of the input image stream and wherein plurality of positions for the projection area correspond to one or more frames of the input image stream.

9. The assembly of claim 1, wherein the motor controller assembly comprises a high-precision servo motor linked to each of the X-axis and Y-axis mirrors that are operated to pivot the X-axis and Y-axis mirrors independently to move the projected images through the plurality of positions defining X-Y coordinates on the display surface for the projected images.

10. The assembly of claim 9, wherein the plurality of positions of the animation pattern define a number of X-Y coordinates that is greater than a number of frames in the input image stream, whereby motion of the at least one predefined portion along the animation pattern appears smooth or continuous to a viewer.

11. The assembly of claim 1, wherein the at least one predefined portion is an image of a character, wherein the input image stream is generated from a source media comprising the character image at the plurality of positions, and wherein the input image stream is distorted relative to the source media to account for distortion of the character image at a portion of the plurality of positions.

12. A projection system, comprising:

a projection screen with a surface for displaying projected images;

a projector projecting a stream of images, including a character, at a rate of at least 24 frames per second to provide first animation of the character;

a first mirror receiving the stream of images and reflecting the stream of images in a first direction;

a second mirror receiving the stream of images reflected from the first mirror and reflecting the stream of images in a second direction toward the projection screen, wherein the first and second mirrors are movable to select the first and second directions to display the stream of images on the surface of the projection screen at a set of positions; and

a mirror controller connected to the first and second mirrors that operates to move the mirrors to project the stream of images in the set of positions to provide second animation of the character, the set of positions defining a projection pattern about which one or more characters in the stream of images is caused to travel during the display of the stream of images,

wherein the stream of images are projected within a projection area on the surface of the projection screen that is a fraction of an area of the surface of the projection screen,

wherein the one or more characters are animated within the stream of images at least partially concurrently with moving of the mirrors, and

wherein the animation of the one or more characters within the stream of image corresponds at least in part to movement along the projection pattern and the travel direction corresponds to the first animation of the character.

13. The system of claim 12, wherein the fraction is about a tenth, whereby resolution and output light of the projector is concentrated by a factor of about ten within the projection area.

14. The system of claim 12, wherein the set of positions corresponds to positions of the one or more characters within frames of a source media adapted for projection on a substantial portion of the surface of the projection screen and used to provide the stream of images to the projector.

15. The system of claim 14, wherein the frames are provided at a rate of greater than about 24 frames per second and the positions in the set are provided at a rate greater than the frame rate, whereby movement of the projection area on the surface of the projection screen appears smooth to a viewer.

16. The system of claim 15, wherein the mirror controller comprises a pair of servo motors each operating to position one of the first and second mirrors and wherein the servo motors are operable at interpolated rates from zero to at least about 1000 frames per second.

17. The system of claim 12, further comprising an aperture positioned between the projector and the mirrors blocking a portion of light output from the projector to size the projection area to be about a size of the one or more characters in the stream of images.

18. A projection system, comprising:

a projection screen with a surface for displaying projected images;

a projector projecting a stream of images including a character at a frame rate least 24 frames per second;

a first mirror receiving the stream of images and reflecting the stream of images in a first direction;

a second mirror receiving the stream of images reflected from the first mirror and reflecting the stream of images in a second direction toward the projection screen, wherein the first and second mirrors are movable to select the first and second directions to display the stream of images on the surface of the projection screen at a set of positions;

a mirror controller connected to the first and second mirrors that operates to move the mirrors to project the stream of images in the set of positions, the set of positions defining a projection pattern about which one or more characters in the stream of images is caused to travel during the display of the stream of images and a rate or a direction of the travel corresponding to movement of the character in the stream of images; and

an aperture positioned between the projector and the mirrors blocking a portion of light output from the projector to size the projection area to be about a size of the one or more characters in the stream of images,

wherein the mirror controller comprises a pair of servo motors each operating to position one of the first and second mirrors and wherein the servo motors are operable at interpolated rates from zero to at least about 1000 frames per second.