Connector assembly with reduced unshielded area

• US 8,118,620 B2
• Filed: 10/09/2008
• Issued: 02/21/2012
• Est. Priority Date: 10/12/2007
• Status: Active Grant

• Current Assignee: Masimo Corporation
• Original Assignee: Masimo Corporation
• Inventors: Al-Ali, Ammar, Forrest, Kevin, Abdul-Hafiz, Yassir, Yang, Eric
• Primary Examiner(s): Hyeon, Hae Moon
• Application Number:
  US12/248,856
• Publication Number:
  US 20090099423A1
• Time in Patent Office: 1,230 Days
• Field of Search: 439/709, 439/607.17, 439/607.05, 439/607.27, 439/607.3, 439/607.57, 439/607.58, 439/607.12, 439/607.15, 439/607.5, 439/607.51, 439/607.53, 439/607.55, 439/607.41, 439/607.03
• US Class Current: 439/709
• CPC Class Codes: A61B 2562/227 Sensors with electrical connectors
• CPC Class Codes: A61B 5/1455 using optical sensors, e.g. spectral photometrical oximeters
• CPC Class Codes: H01R 13/6275 Latching arms not integral with the housing H01R13/6276, H01R13/6277, H01R13/6278 take precedence
• CPC Class Codes: H01R 13/6581 Shield structure
• CPC Class Codes: H01R 13/6585 Shielding material individually surrounding or interposed between mutually spaced contacts
• CPC Class Codes: H01R 13/6599 Dielectric material made conductive, e.g. plastic material coated with metal
• CPC Class Codes: H01R 13/6683 with built-in sensor
• CPC Class Codes: H01R 2201/12 for medicine and surgery
• CPC Class Codes: H01R 2201/20 for testing or measuring purposes

Abstract

A connector assembly according to embodiments of the present disclosure is advantageously configured to allow a sensor connector to straightforwardly and efficiently join with and detach from a patient cable connector. Further, embodiments of the connector assembly advantageously reduce un-shielded area in an electrical connection between a patient cable and a sensor connector. In addition, embodiments of the connector assembly advantageously increase the shielding of detector signals coming from the patient sensor to the monitor.

Claims

1. A connector in a noninvasive patient monitoring system, the connector configured to communicate drive signals received from a patient cable and to communicate detector signals indicative of attenuation of light by body tissue and generated by a sensor circuit, the connector comprising:

a plurality of emitter signal conduit segments;

one or more detector signal conduit segments;

a first connector portion comprising a housing and configured to removably attach with a second connector portion comprising a housing, the housing of the first connector portion housing the plurality of emitter signal conduit segments which are each configured to couple with a corresponding signal conduit segment that is housed by the housing of the second connector portion, the housing of the first connector portion further housing the one or more detector signal conduit segments which are each configured to couple with a corresponding signal conduit segment that is housed by the housing of the second connector portion; and

a shielding mechanism at least partially disposed within the housing of the first connector portion and configured to reduce unshielded areas surrounding the one or more detector signal conduit segments, the shielding mechanism comprising one or more detector shielding members, at least a portion of each of the one or more detector signal conduit segments disposed within a corresponding one of the one or more detector shielding members, at least one of the plurality of emitter signal conduit segments disposed outside the one or more detector shielding members.

2. The connector of claim 1, wherein the second connector portion comprises a sensor connector and the first connector portion comprises a patient cable connector.

3. The connector of claim 1, wherein the shielding mechanism further comprises a shielding layer, at least a portion of each of the signal conduit segments corresponding to the plurality of emitter signal conduit segments disposed within the shielding layer.

4. The connector of claim 3, wherein at least a portion of each of the signal conduit segments corresponding to the one or more detector signal conduit segments are disposed within shielding layer.

5. The connector of claim 3, wherein the one or more detector signal segments are substantially electrically shielded through substantially the entire connector.

6. The connector of claim 1, wherein the shielding mechanism further comprises a shell and each of the plurality of emitter signal conduit segments, the one or more detector signal conduit segments, and the detector shielding members are at least partially disposed within the shell.

7. The connector of claim 6, wherein at least one of the one or more detector shielding members or the shell comprises copper.

8. The connector of claim 6, wherein the one or more detector signal segments are substantially electrically shielded through substantially the entire connector.

9. The connector of claim 1, wherein each of the one or more detector signal conduit segments are spaced more than about 0.115 inches from the nearest emitter signal conduit segment in the region of the connector where the coupling occurs.

10. The connector of claim 1, wherein each of the emitter signal conduit segments are spaced no more than about 0.110 inches from each adjacent emitter signal conduit segment in the region of the connector where the coupling occurs.

11. The connector of claim 1, the connector further comprising:

a first latching member supported by the housing of the first connector portion and configured to interact with a second latching member supported by the housing of the second connector portion,

the first latching member configured to engage with the second latching member to removably secure the first connector portion to the second connector portion.

12. The connector of claim 11, wherein the first latching member is configured to disengage with the second latching member when a lever of one of the first or the second latching members is actuated to move the one of the first or the second latching members from a first position to a release position.

13. The connector of claim 12, wherein the first connector portion is configured to detach from the second connector portion through single-handed operation at least in part by moving the one of the first and second latching members from the first position to the release position.

14. The connector of claim 11, wherein a hingable retainer is supported by the housing of one of the first and second connector portions.

15. The connector of claim 11, wherein one of the first or the second latching members comprises a pocket configured to engage with a protuberance of the other of the first or the second latching members.

16. The connector of claim 11, wherein the first latching member is configured to disengage from the second latching member when subject to a threshold amount of tension.

17. The connector of claim 1, wherein each of the one or more detector shielding members comprises a sleeve.

18. The connector of claim 17, wherein each sleeve extends along substantially the entire length of a corresponding one of the detector signal conduit segments that is disposed within the sleeve.

19. The connector of claim 1, wherein all of the plurality of emitter signals conduit segments are disposed outside the one or more detector shielding members.

20. A method of enhancing the electrical shielding of signal conduits in a connector in a noninvasive patient monitoring system, the connector configured to communicate drive signals received from a patient cable and to communicate detector signals indicative of attenuation of light by body tissue and generated by a sensor circuit to the patient cable, the method comprising:

providing a connector comprising;

a plurality of emitter signal conduit segments;

one or more detector signal conduit segments;

a first connector portion comprising a housing configured to removably attach with a second connector portion comprising a housing, the housing of the first connector portion housing the plurality of emitter signal conduit segments which are each configured to mechanically and electrically couple with a corresponding signal conduit segment that is housed by the housing of the second connector portion, the housing of the first connector portion further housing the one or more detector signal conduit segments which are each configured to mechanically and electrically couple with a corresponding signal conduit segment that is housed by the housing of the second connector portion; and

a shielding mechanism at least partially disposed within the housing of the first connector portion and configured to reduce unshielded areas surrounding the one or more detector signal conduit segments, the shielding mechanism comprising one or more detector shielding members, at least a portion of each of the one or more detector signal conduit segments disposed within a corresponding one of the one or more detector shielding members, at least one of the plurality of emitter signal conduit segments disposed outside the one or more detector shielding members; and

following removable attachment of the first connector portion and the second connector portion to engage a first latching member on the first connector portion with a second latching member on the second connector portion,

communicating drive signals received from the patient cable through the connector; and

communicating detector signals indicative of attenuation of light by body tissue and generated by the sensor circuit through the connector.

21. A method of manufacturing a connector usable in a noninvasive patient monitoring system, the connector configured to communicate drive signals received from a patient cable and to communicate detector signals indicative of attenuation of light by body tissue and generated a sensor circuit, the method comprising:

housing a plurality of emitter signal conduit segments within a housing of a first connector portion, the plurality of emitter signal conduit segments each configured to couple with a corresponding signal conduit segment that is housed by a housing of a second connector portion, the first connector portion configured to removably attach with the second connector portion;

housing one or more detector signal conduit segments within the housing of the first connector portion, each of the one or more detector signal conduit segments configured to couple with a corresponding signal conduit segment that is housed by the housing of the second connector portion;

disposing a shielding mechanism at least partially within the housing of the first connector portion, the shielding mechanism configured to reduce unshielded areas surrounding the one or more detector signal conduit segments, the shielding mechanism comprising one or more detector shielding members;

disposing at least a portion of each of the one or more detector signal conduit segments within a corresponding one of the one or more detector shielding members; and

disposing at least one of the plurality of emitter signal conduit segments outside the one or more detector shielding members.

22. The method of claim 21, wherein said disposing at least one of the plurality of emitter signal conduit segments outside the one or more detector shielding members comprises disposing all of the plurality of emitter signal conduit segments outside the one or more detector shielding members.

23. The method of claim 21, wherein each of the one or more detector shielding members comprises a sleeve which extends along substantially the entire length of a corresponding one of the detector signal conduit segments that is disposed within the sleeve.

24. The method of claim 21, wherein the shielding mechanism further comprises a shell and the method further comprises disposing each of the plurality of emitter signal conduit segments, the one or more detector signal conduit segments, and the detector shielding members at least partially within the shell.