Composite self-retaining sutures and method

• US 8,118,834 B1
• Filed: 12/19/2008
• Issued: 02/21/2012
• Est. Priority Date: 12/20/2007
• Status: Active Grant

• Current Assignee: Ethicon Incorporated (Johnson & Johnson), Ethicon, LLC (Johnson & Johnson)
• Original Assignee: Angiotech Pharmaceuticals Incorporated
• Inventors: Goraltchouk, Alexei, Cummings, Gerald F., Drubetsky, Lev, Herrmann, Robert A., Naimagon, Alexander
• Primary Examiner(s): Woo, Julian
• Application Number:
  US12/340,530
• Time in Patent Office: 1,159 Days
• Field of Search: 606/219, 606228-232
• US Class Current: 606/228
• CPC Class Codes: A61B 17/06166 Sutures suture materials A61L17/00; manufacture of artificial threads D01D; treatment of threads D06M
• CPC Class Codes: A61B 2017/00004 (bio)absorbable, (bio)resorbable, resorptive for implantable prostheses A61F2210/0004
• CPC Class Codes: A61B 2017/00858 high friction, non-slip on handles A61B2017/00429
• CPC Class Codes: A61B 2017/06057 Double-armed sutures, i.e. sutures having a needle attached to each end
• CPC Class Codes: A61B 2017/06176 with protrusions, e.g. barbs

Abstract

A self-retaining suture comprises a composite filament. The filament has retainers on the surface such that the filament can engage and retain tissue without knots. The filament comprises at least two materials having different properties. A surface material of the filament has properties which enhance the formation, elevation and/or deployment of the retainers. A core material of the filament has properties which enhance the tensile strength of the filament. The surgical filament is thin and flexible and may be used for suturing. Methods for manufacturing the filament and retainers are also described.

Claims

1. A surgical suture comprising an elongated filament and a plurality of retainers wherein:

the elongated filament is a composite filament including, a core portion formed of a first material and a sheath portion formed of a second material;

the plurality of retainers is formed along and within the sheath; and

one of the first material and second material shrinks relative to the other of the first and second material thereby causing the plurality of retainers to elevate into a position suitable for engaging a tissue.

2. The surgical suture of claim 1 wherein the plurality of retainers is arranged in a bidirectional manner.

3. The surgical suture of claim 1 where a first end of the filament is attached to a needle, and where a plurality of retainers are arranged such that the suture can be deployed in the direction of the first end but resists movement in the direction of the second end.

4. The surgical suture of claim 1 wherein the retainers are formed entirely from the second material.

5. The surgical suture of claim 1 wherein the retainers comprise the second material and some portion of the first material.

6. The surgical suture of claim 1 having a cross-sectional area, wherein the first material takes up about 25% of the cross-sectional area of the filament, and the second material takes up about 75% of the cross-sectional area.

7. The surgical suture of claim 1 having a cross-sectional area, wherein the first material takes up about 50% of the cross-sectional area of the filament, and the second material takes up about 50% of the cross-sectional area.

8. The surgical suture of claim 1 having a cross-sectional area, wherein the first material takes up more than 50% of the cross-sectional area of the filament.

9. The surgical suture of claim 1 wherein the first material is non-degradable.

10. The surgical suture of claim 1 wherein second material has a plasticity which comprises 5-90% of a total filament elongation and an ultimately elongation of 10-80%.