Process of manufacturing luminescent device
First Claim
1. A method for manufacturing an electroluminescent device comprising:
- setting a substrate in a chamber;
forming an anode over the substrate;
forming an electroluminescence layer over the anode by repeatedly spreading a plurality of droplets of a first composition which flows from a nozzle; and
forming a cathode over the electroluminescence layer,wherein the plurality of droplets of the first composition are discharged so that the plurality of droplets of the first composition are spread from the nozzle in different directions at one time,wherein a fixed skirt is provided inside of and in contact with the chamber and the fixed skirt is provided around the nozzle,wherein a heated nitrogen gas is discharged into an inner side of the fixed skirt to hit the plurality of droplets of the first composition,wherein the plurality of droplets of the first composition comprises an organic compound, andwherein the substrate is heated by a heater provided on a substrate stage.
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Abstract
A method of forming a film consisted of an organic compound material at low cost using an organic compound material having the high luminescence efficiency is provided. The present invention is characterized by the fact that a layer containing an organic compound is formed on the substrate under the inactive gas atmosphere by spreading the colloidal solution (referred to as sol) in which an aggregate of organic compound is dispersed. Noted that in the present invention, an organic compound may be particulate that several pieces of organic compound is aggregated in the liquid, or may be an organic compound partially dissolved in the liquid. Moreover, according to the present invention, a metal thin film is formed using the colloidal solution in which a metal material having a small work function is dispersed on the layer containing an organic compound by a coat method and made it a cathode or one portion of a cathode.
90 Citations
36 Claims
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1. A method for manufacturing an electroluminescent device comprising:
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setting a substrate in a chamber; forming an anode over the substrate; forming an electroluminescence layer over the anode by repeatedly spreading a plurality of droplets of a first composition which flows from a nozzle; and forming a cathode over the electroluminescence layer, wherein the plurality of droplets of the first composition are discharged so that the plurality of droplets of the first composition are spread from the nozzle in different directions at one time, wherein a fixed skirt is provided inside of and in contact with the chamber and the fixed skirt is provided around the nozzle, wherein a heated nitrogen gas is discharged into an inner side of the fixed skirt to hit the plurality of droplets of the first composition, wherein the plurality of droplets of the first composition comprises an organic compound, and wherein the substrate is heated by a heater provided on a substrate stage. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8)
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9. A method for manufacturing an electroluminescent device comprising:
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setting a substrate in a chamber; forming an anode over the substrate; forming an electroluminescence layer over the anode by repeatedly spreading a plurality of droplets of a first composition which flows from a nozzle; and forming a cathode over the electroluminescence layer, wherein a first mask is set between the nozzle and the substrate and the electroluminescence layer is formed by making the plurality of droplets of the first composition pass through an opening portion of the first mask, wherein the plurality of droplets of the first composition are discharged so that the plurality of droplets of the first composition are spread from the nozzle in different directions at one time, wherein a fixed skirt is provided inside of and in contact with the chamber and the fixed skirt is provided around the nozzle, wherein a heated nitrogen gas is discharged into an inner side of the fixed skirt to hit the plurality of droplets of the first composition, wherein the plurality of droplets of the first composition comprises an organic compound, and wherein the substrate is heated by a heater provided on a substrate stage. - View Dependent Claims (10, 11, 12, 13, 14, 15, 16)
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17. A method for manufacturing an electroluminescent device comprising:
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setting a substrate in a chamber; forming an anode over the substrate; forming an electroluminescence layer over the anode by repeatedly spreading a plurality of droplets of a first composition which flows from a nozzle; and forming a cathode over the electroluminescence layer, wherein the plurality of droplets of the first composition is liquid having fluidity, and organic compound aggregates are dispersed as colloidal particulates in the liquid, wherein the plurality of droplets of the first composition are discharged so that the plurality of droplets of the first composition are spread from the nozzle in different directions at one time, wherein a fixed skirt is provided inside of and in contact with the chamber and the fixed skirt is provided around the nozzle, wherein a heated nitrogen gas is discharged into an inner side of the fixed skirt to hit the plurality of droplets of the first composition, wherein the plurality of droplets of the first composition comprises an organic compound, and wherein the substrate is heated by a heater provided on a substrate stage. - View Dependent Claims (18, 19, 20, 21, 22, 23, 24, 25, 26)
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27. A method for manufacturing an electroluminescent device comprising:
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setting a substrate in a chamber; forming an anode over the substrate; forming an electroluminescence layer over the anode by repeatedly spreading a plurality of droplets of a first composition which flows from a nozzle; and forming a cathode over the electroluminescence layer, wherein a first mask is set between the nozzle and the substrate and the electroluminescence layer is formed by making the plurality of droplets of the first composition pass through an opening portion of the first mask, wherein the plurality of droplets of the first composition is liquid having fluidity, and organic compound aggregates are dispersed as colloidal particulates in the liquid, wherein the plurality of droplets of the first composition are discharged so that the plurality of droplets of the first composition are spread from the nozzle in different directions at one time, wherein a fixed skirt is provided inside of and in contact with the chamber and the fixed skirt is provided around the nozzle, wherein a heated nitrogen gas is discharged into an inner side of the fixed skirt to hit the plurality of droplets of the first composition, wherein the plurality of droplets of the first composition comprises an organic compound, and wherein the substrate is heated by a heater provided on a substrate stage. - View Dependent Claims (28, 29, 30, 31, 32, 33, 34, 35, 36)
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Specification