Formation of a silicon oxynitride layer on a high-k dielectric material
First Claim
1. A method for depositing a capping layer on a dielectric layer, comprising:
- depositing the dielectric layer on a substrate by a first ALD process from a first group of gases, depositing the dielectric layer composing alternately pulsing a high-k precursor and a water formed oxidizing gas to the substrate surface, wherein the dielectric layer is a high-k layer;
depositing a silicon-containing layer on the dielectric layer by an second ALD process from a second group of gases, depositing the silicon-containing layer comprising alternately pulsing a silicon precursor and an oxidizing gas into a process chamber, wherein the oxidizing gas comprises water formed by flowing a hydrogen-containing gas and an oxygen-containing gas through a catalytic water vapor generator;
exposing the silicon-containing layer to a nitridation process; and
exposing the substrate to a anneal process.
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Abstract
In one embodiment, a method for depositing a capping layer on a dielectric layer in a process chamber is provided which includes depositing the dielectric layer on a substrate surface, depositing a silicon-containing layer by an ALD process, comprising alternately pulsing a silicon precursor and an oxidizing gas into the process chamber, and exposing the silicon-containing layer to a nitridation process. In another embodiment, a method for depositing a silicon-containing capping layer on a dielectric layer in a process chamber by an ALD process is provided which includes flowing a silicon precursor into the process chamber, purging the process chamber with a purge gas, flowing an oxidizing gas comprising water formed by flowing a H2 gas and an oxygen-containing gas through a water vapor generator, and purging the process chamber with the purge gas.
601 Citations
45 Claims
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1. A method for depositing a capping layer on a dielectric layer, comprising:
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depositing the dielectric layer on a substrate by a first ALD process from a first group of gases, depositing the dielectric layer composing alternately pulsing a high-k precursor and a water formed oxidizing gas to the substrate surface, wherein the dielectric layer is a high-k layer; depositing a silicon-containing layer on the dielectric layer by an second ALD process from a second group of gases, depositing the silicon-containing layer comprising alternately pulsing a silicon precursor and an oxidizing gas into a process chamber, wherein the oxidizing gas comprises water formed by flowing a hydrogen-containing gas and an oxygen-containing gas through a catalytic water vapor generator; exposing the silicon-containing layer to a nitridation process; and exposing the substrate to a anneal process. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 36, 37, 38)
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10. A method for depositing a capping layer on a dielectric layer in a process chamber, comprising:
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depositing the dielectric layer on a substrate by a first ALD process, wherein the dielectric layer is a high-k layer formed by alternately pulsing a high-k precursor and a water formed oxidizing gas to the substrate surface through a catalytic water vapor generator; exposing the dielectric layer to a second ALD process from a second group of gases, comprising alternately pulsing a silicon precursor and an oxidizing gas into the process chamber, wherein the oxidizing gas comprises water formed by flowing a hydrogen-containing gas and an oxygen-containing gas through the catalytic water vapor generator, the second ALD process depositing a silicon-containing layer on the dielectric layer; and exposing the silicon-containing layer to a nitridation process. - View Dependent Claims (11, 12, 13, 14, 15, 16, 17, 18, 19, 39, 40, 41)
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20. A method for depositing a silicon-containing capping layer on a dielectric layer in a process chamber by an ALD process, comprising:
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providing a substrate having a dielectric layer disposed thereon into an ALD process chamber, wherein the dielectric layer is a hafnium oxide containing layer formed from a first ALD process from a first group of gases by alternation pulsing a hafnium containing precursor and water formed oxidizing gas; and performing a second ALD process comprising; flowing a second group of gases comprising a silicon precursor into the ALD process chamber; purging the process chamber with a purge gas; flowing an oxidizing gas into the process chamber to form a silicon-containing capping layer, the oxidizing gas comprising hydrogen enriched water formed by flowing a hydrogen-containing gas and a oxygen-containing gas through a catalytic water vapor generator; and purging the process chamber with the purge gas. - View Dependent Claims (21, 22, 23, 24, 25, 26, 27, 42)
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28. A method for depositing a silicon-containing layer on a substrate surface in a process chamber, comprising:
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exposing the substrate having a hafnium containing dielectric layer formed from a first ALD process from a first gas mixture by alternately pulsing a hafnium containing precursor and water formed oxidizing gas to a second gas mixture comprising a silicon precursor and an oxidizing gas during a second ALD process to form a silicon oxide layer on the hafnium containing dielectric layer, wherein the oxygen-containing gas through a water vapor generator; and exposing the silicon oxide layer to a nitridation process. - View Dependent Claims (29, 30, 31, 32, 33, 34, 35, 43, 44, 45)
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Specification