Switching power supply with switching circuits

• US 8,120,339 B2
• Filed: 01/27/2009
• Issued: 02/21/2012
• Est. Priority Date: 01/28/2008
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Kawase, Yoshiyuki, Itabashi, Toru, Kanayama, Mitsuhiro
• Primary Examiner(s): Han, Jessica
• Application Number:
  US12/360,219
• Publication Number:
  US 20090189583A1
• Time in Patent Office: 1,120 Days
• Field of Search: 323/271, 323/272, 323/282, 323/284, 323/285, 323/351, 363/65
• US Class Current: 323/272
• CPC Class Codes: H02M 3/1584 with a plurality of power processing stages connected in parallel

Abstract

A switching power supply has first and second switching units and a control unit. Each switching unit has a switching element performing a switching operation to intermittently receive electric current from a battery while accumulating electric power in a coil and discharging this power to an output terminal. A resistor earthed is serially connected with each switching element. The resistance of the first resistor receiving the first current from the first switching element is lower than that of the second resistor receiving the second current from the second switching element. A maximum value of the first current is higher than that of the second current due to the difference between the resistors. The control unit controls the switching operations of the elements to boost the voltage of the battery and stops the switching operations in response to the first current exceeding an upper value.

Claims

1. A switching power supply, comprising:

a first switching unit which receives an input voltage from an external power source and performs a first switching operation to intermittently receive a first electric current from the external power source and to produce a first voltage, different from the input voltage, from the input voltage and the first electric current;

a second switching unit which receives the input voltage from the external power source and performs a second switching operation to intermittently receive a second electric current from the external power source and to produce a second voltage, different from the input voltage, from the input voltage and the second electric current; and

an output terminal which receives the first voltage of the first switching unit and the second voltage of the second switching unit and through which an output voltage obtained by combining the first and second voltages is outputted,

wherein a maximum value of the first electric current is higher than a maximum value of the second electric current;

wherein the first switching unit has a first resistive element which sets the first electric current received in the first switching unit, and the second switching unit has a second resistive element which sets the second electric current received in the second switching unit; and

wherein the first resistive element is a first resistor through which the first electric current flows, the second resistive element is a second resistor through which the second electric current flows, and a resistance of the second resistor is larger than a resistance of the first resistor to set the maximum value of the second electric current lower than the maximum value of the first electric current.

2. A switching power supply, comprising:

a first switching unit which receives an input voltage from an external power source and performs a first switching operation to intermittently receive a first electric current from the external power source and to produce a first voltage, different from the input voltage, from the input voltage and the first electric current;

a second switching unit which receives the input voltage from the external power source and performs a second switching operation to intermittently receive a second electric current from the external power source and to produce a second voltage, different from the input voltage, from the input voltage and the second electric current;

an output terminal which receives the first voltage of the first switching unit and the second voltage of the second switching unit and through which an output voltage obtained by combining the first and second voltages is outputted, wherein a maximum value of the first electric current is higher than a maximum value of the second electric current;

a current detector which detects the first electric current without detecting the second electric current; and

a switching control unit which controls the first and second switching operations of the first and second switching units in response to the first electric current detected by the current detector to prevent any of the first and second electric currents from exceeding an upper current limit.

3. The switching power supply according to claim 2, wherein the switching control unit stops the first and second switching operations of the first and second switching units in response to the first electric current reaching the upper current limit.

4. The switching power supply according to claim 2, wherein the switching control unit controls the first switching unit to receive the first electric current during a first on-state period, controls the second switching unit to receive the second electric current during a second on-state period, and shortens the first on-state period and the second on-state period in response to the first electric current reaching the upper current limit.

5. The switching power supply according to claim 4, wherein the switching control unit has a phase controller which produces both a first duty signal alternately set at a high level and a low level at a first duty ratio, and a second duty signal alternately set at a high level and a low level at a second duty ratio, the switching control unit controls the first switching unit to receive the first electric current in response to the first duty signal set at each high level, the switching control unit controls the second switching unit to receive the second electric current in response to the second duty signal set at each high level, and the switching control unit controls the phase controller, in response to the first electric current reaching the upper current limit, to reduce the duty ratios of the first and second duty signals.

6. The switching power supply according to claim 2, wherein the first switching unit has a current detecting resistor through which the first electric current flows, the second switching unit has a current limiting resistor through which the second electric current flows, a resistance of the second resistor is larger than a resistance of the first resistor, and the current detector detects the first electric current flowing through the current detecting resistor.

7. A switching power supply, comprising:

a first switching unit which receives an input voltage from an external power source and performs a first switching operation to intermittently receive a first electric current from the external power source and to produce a first voltage, different from the input voltage, from the input voltage and the first electric current;

a second switching unit which receives the input voltage from the external power source and performs a second switching operation to intermittently receive a second electric current from the external power source and to produce a second voltage, different from the input voltage, from the input voltage and the second electric current;

an output terminal which receives the first voltage of the first switching unit and the second voltage of the second switching unit and through which an output voltage obtained by combining the first and second voltages is outputted, wherein a maximum value of the first electric current is higher than a maximum value of the second electric current; and

a control unit which detects the first electric current without detecting the second electric current, controls the first switching unit to receive the first electric current during a first on-state period, controls the second switching unit to receive the second electric current during a second on-state period, shortens the first and second on-state periods in response to the first electric current reaching a current reducing limit, measures a continuation time of the first electric current which reaches the current reducing limit regardless of the shortening of the first and second on-state periods, and sets the first and second on-state periods at a zero value together, in response to the continuation time reaching a time upper limit, to stop the first and second switching operations of the first and second switching units.

8. The switching power supply according to claim 7, wherein the control unit has a phase controller which produces both a first duty signal alternately set at a high level and a low level at a first duty ratio, and a second duty signal alternately set at a high level and a low level at a second duty ratio, the control unit controls the first switching unit to receive the first electric current in response to the first duty signal set at each high level, the control unit controls the second switching unit to receive the second electric current in response to the second duty signal set at each high level, the control unit controls the phase controller, in response to the first electric current reaching the current reducing limit, to shorten the duty ratio of each of the first and second duty signals, and the control unit controls the phase controller, in response to the continuation time reaching a time upper limit, to set the duty ratio of each of the first and second duty signals to zero together.

9. A switchin power supply, comprising:

a first switching unit which receives an input voltage from an external power source and performs a first switching operation to intermittently receive a first electric current from the external power source and to produce a first voltage, different from the input voltage, from the input voltage and the first electric current;

a second switching unit which receives the input voltage from the external power source and performs a second switching operation to intermittently receive a second electric current from the external power source and to produce a second voltage, different from the input voltage, from the input voltage and the second electric current;

an output terminal which receives the first voltage of the first switching unit and the second voltage of the second switching unit and through which an output voltage obtained by combining the first and second voltages is outputted, wherein a maximum value of the first electric current is higher than a maximum value of the second electric current; and

a control unit which produces both a first duty signal alternately set at high and low levels at a first duty ratio and a second duty signal alternately set at high and low levels at a second duty ratio so as to set the first duty ratio higher than the second duty ratio, controls the first switching unit to receive the first electric current in response to the first duty signal set at each high level, and controls the second switching unit to receive the second electric current in response to the second duty signal set at each high level;

wherein the control unit comprises;

a current detector which detects the first electric current without detecting the second electric current; and

a switching control unit which reduces the duty ratios of the first and second duty signals in response to the first electric current reaching an upper current limit to prevent any of the first and second electric currents from exceeding the upper current limit.

10. The switching power supply according to claim 9, wherein the control unit sets the duty ratios of the first and second duty signals at a zero value together, in response to the first electric current reaching the upper current limit, to stop the first and second switching operations of the first and second switching units.

11. The switching power supply according to claim 9, wherein

the switching control unit sets the second duty ratio of the second duty signal at a zero value, in response to the maximum value of the first electric current decreased to a first current limit, to stop the second switching operation of the second switching unit and resets the second duty ratio set at the zero value to a first value higher than the zero value and lower than a second value of the first duty ratio of the first duty signal, in response to the maximum value of the first electric current increased to a second current limit higher than the first current limit, to again operate the second switching operation of the second switching unit.

12. A switching power supply, comprising:

a first switching unit which receives an input voltage from an external power source and performs a first switching operation to intermittently receive a first electric current from the external power source and to produce a first voltage, different from the input voltage, from the input voltage and the first electric current;

a second switching unit which receives the input voltage from the external power source and performs a second switching operation to intermittently receive a second electric current from the external power source and to produce a second voltage, different from the input voltage, from the input voltage and the second electric current;

an output terminal which receives the first voltage of the first switching unit and the second voltage of the second switching unit and through which an output voltage obtained by combining the first and second voltages is outputted, wherein a maximum value of the first electric current is higher than a maximum value of the second electric current; and

a control unit which detects the first electric current without detecting the second electric current, produces both a first duty signal alternately set at high and low levels at a first duty ratio and a second duty signal alternately set at high and low levels at a second duty ratio so as to set the first duty ratio higher than the second duty ratio, controls the first switching unit to receive the first electric current in response to the first duty signal set at each high level, controls the second switching unit to receive the second electric current in response to the second duty signal set at each high level, shortens the duty ratios of the first and second duty signals in response to the first electric current reaching a current reducing limit, measures a continuation time of the first electric current which reaches the current reducing limit regardless of the shortening of the duty ratios, and sets the duty ratios of the first and second duty signals at a zero value together, in response to the continuation time reaching a time upper limit, to stop the first and second switching operations of the first and second switching units.