Solar concentrator with camera alignment and tracking

• US 8,122,878 B1
• Filed: 10/15/2007
• Issued: 02/28/2012
• Est. Priority Date: 10/20/2006
• Status: Expired due to Fees

• Current Assignee: Cyrium Solar, Inc.
• Original Assignee: Energy Innovations, Inc.
• Inventors: Gross, William, Hickerson, Kevin, Lee, Philip, Owens, Dylan, Polidoro, Peter
• Primary Examiner(s): McAllister, Steven B
• Assistant Examiner(s): PEYTON, DESMOND C
• Application Number:
  US11/974,683
• Time in Patent Office: 1,597 Days
• Field of Search: 356/124, 356/603, 356/392, 356/393, 126600-608, 126570-577, 126683-685, 126/680, 126/687, 126/714, 136/246, 250/203.4, 353/3
• US Class Current: 126/600
• CPC Class Codes: F24S 20/20 Solar heat collectors for receiving concentrated solar energy, e.g. receivers for solar power plants
• CPC Class Codes: F24S 2023/872 Assemblies of spaced reflective elements on common support, e.g. Fresnel reflectors
• CPC Class Codes: F24S 23/77 with flat reflective plates
• CPC Class Codes: F24S 50/20 for tracking
• CPC Class Codes: Y02E 10/40 Solar thermal energy, e.g. solar towers
• CPC Class Codes: Y02E 10/47 Mountings or tracking

Abstract

The invention in the preferred embodiment features a solar concentrator that can align and/or track based on images from a video camera, for example. The concentrator preferably includes one or more optical elements for directing light to a receiver, a camera for capturing an image of the optical elements, and a controller configured to: detect the orientation of the one or more optical elements from the one or more images, determine an orientation error based on the detected orientation, and automatically orient the one or more optical elements to minimize the orientation error. The optical elements generally comprise a plurality of mirrors or lenses arranged in a one or two dimensional array.

Claims

1. A solar concentrator comprising:

a solar receiver for converting solar energy to heat or electricity;

a plurality of optical elements for directing light to the receiver, wherein the orientation of each of the optical elements is individually adjustable;

at least one camera for capturing one or more images of the plurality of optical elements;

wherein the camera is adjacent to the receiver and outside the line of sight between the receiver and each of the plurality of optical elements, and wherein the camera receives light directly from the plurality of optical elements; and

a controller configured to;

a) detect the orientation of each of the plurality of optical elements from the one or more images using edge detection;

b) determine an orientation error for each of the plurality of optical elements based on the detected orientations; and

c) automatically orient one or more of the plurality of optical elements to reduce the orientation error of each of the plurality of optical elements below a predetermined threshold.

2. The solar concentrator in claim 1, wherein the one or more optical elements comprise a plurality of mirrors.

3. The solar concentrator in claim 1, wherein the controller is an alignment controller configured to automatically orient said optical elements in accordance with a predetermined orientation.

4. The solar concentrator in claim 1, wherein the controller is a tracking controller configured to automatically orient said optical elements to direct focused sunlight to the receiver.

5. The solar concentrator in claim 1, wherein the controller is configured to automatically orient one or more optical elements if the orientation error exceeds a predetermined threshold.

6. The solar concentrator in claim 1, wherein the camera comprises a video camera.

7. The solar concentrator in claim 2, wherein the plurality of mirrors are adapted to focus light on the receiver.

8. The solar concentrator in claim 2, wherein the at least one camera is configured to capture said images of the plurality of mirrors with reflections of a reference target mounted in a predetermined position in proximity to the solar concentrator.

9. The solar concentrator in claim 7, wherein controller is configured to determine the orientation error based on edge detection.

10. The solar concentrator in claim 9, wherein the edge detection comprises detection of the edges of the plurality of mirrors.

11. The solar concentrator in claim 10, wherein the controller is adapted to detect the edges of the plurality of mirrors based on gradient magnitude.

12. The solar concentrator in claim 8, wherein the reference target comprises one or more fiducials, the position of the fiducial reflections indicating orientation of the mirrors from which the reflections are captured.

13. The solar concentrator in claim 12, wherein the fiducials comprise a plurality of fiducials arranged in a two-dimensional grid oriented substantially perpendicular to the at least one camera.

14. A method of aligning a plurality of mirrors of a solar concentrator comprising one or more cameras, the method comprising:

capturing at least one image of the plurality of mirrors with the one or more cameras;

detecting edges from the at least one image;

determining the orientation of each of the plurality of mirrors from the detected edges;

determining an orientation error for each of the plurality of mirrors based on the determined orientations of the plurality of mirrors;

orienting each of the plurality of mirrors for which the orientation error exceeds a predetermined threshold.

15. The method of claim 14, wherein the edges detected from the at least one image comprise the edges of the plurality of mirrors.

16. The method of claim 15, wherein the edges detected from the at least one image further comprise the edges from a reference target reflected by the plurality of mirrors.