Systems and methods for monitoring a condition of a rotor blade for a wind turbine

• US 8,123,478 B2
• Filed: 05/26/2010
• Issued: 02/28/2012
• Est. Priority Date: 05/26/2010
• Status: Active Grant

• Current Assignee: GE Infrastructure Technology, LLC (General Electric Company)
• Original Assignee: General Electric Company
• Inventors: Ahmann, Udo
• Primary Examiner(s): Look, Edward
• Assistant Examiner(s): Eastman, Aaron R
• Application Number:
  US12/787,767
• Publication Number:
  US 20110135475A1
• Time in Patent Office: 643 Days
• Field of Search: 416/61, 416/31, 416/500, 416/1, 415/118, 415/113, 415/119
• US Class Current: 416/1
• CPC Class Codes: F03D 17/00 Monitoring or testing of wind motors, e.g. diagnostics testing during commissioning of wind motors F03D13/30
• CPC Class Codes: F03D 7/0224 Adjusting blade pitch
• CPC Class Codes: F03D 7/0296 to prevent, counteract or reduce noise emissions
• CPC Class Codes: F05B 2270/334 Vibration measurements
• CPC Class Codes: Y02E 10/72 Wind turbines with rotation axis in wind direction
• CPC Class Codes: Y10S 416/50 Vibration damping features

Abstract

A method for monitoring a condition of a rotor blade of a wind turbine is provided. The method includes transmitting, from a sensor to a controller, at least one monitoring signal indicative of a vibration of the rotor blade. The condition of the rotor blade is calculated by the controller based on the monitoring signal.

Claims

1. A method for monitoring a condition of a rotor blade of a wind turbine, said method comprising:

transmitting, from a plurality of sensors to a controller, at least one monitoring signal indicative of a vibration of the rotor blade, wherein the plurality of sensors includes a first sensor coupled to a support frame of the wind turbine for monitoring the vibration of the rotor blade;

calculating, by the controller, a range of operating vibration frequency values indicative of a normal operation of the rotor blade based at least in part on the monitoring signal;

calculating, the condition of the rotor blade based on the monitoring signal; and

,

determining the calculated condition of the rotor blade to be less than a predefined condition when a sensed vibration frequency is different than the calculated range of operating vibration frequency values.

2. A method in accordance with claim 1, further comprising transmitting a notification signal from the controller to a user computing device upon determining that the calculated rotor blade condition is less than the predefined rotor blade condition.

3. A method in accordance with claim 1, wherein the wind turbine includes a pitch drive system coupled to the rotor blade to adjust a pitch of the rotor blade, said method further comprises adjusting the pitch of the rotor blade such that the sensed vibration frequency is within the calculated range of operating vibration frequency values upon determining that the calculated rotor blade condition is less than the predefined rotor blade condition.

4. A method in accordance with claim 1, wherein the wind turbine includes a pitch drive system coupled to the rotor blade to adjust a pitch of the rotor blade, said method further comprises rotating the rotor blade to a feathered position upon determining that the calculated rotor blade condition is less than the predefined rotor blade condition.

5. A method in accordance with claim 1, wherein the plurality of sensors includes a second sensor coupled to a hub of the wind turbine, said method further comprises transmitting, from the second sensor to the controller, at least one monitoring signal indicative of a vibration of the hub to facilitate monitoring a vibration of the rotor blade.

6. A method in accordance with claim 1, wherein the plurality of sensors includes a second sensor coupled to a rotor shaft of the wind turbine, said method further comprises transmitting, from the second sensor to the controller, at least one monitoring signal indicative of a vibration of the rotor shaft to facilitate monitoring a vibration of the rotor blade.

7. A rotor blade condition monitoring system for use with a wind turbine, the wind turbine including at least one rotor blade, said rotor blade condition monitoring system comprising:

a plurality of sensors configured to sense a vibration of the rotor blade and to transmit at least one monitoring signal indicative of the sensed vibration, said plurality of sensors comprising a first sensor coupled to a support frame of the wind turbine for monitoring the vibration of the rotor blade; and

,

a controller communicatively coupled to said sensor for receiving the monitoring signal from said sensor, said controller configured to;

calculate a range of operating vibration frequency values indicative of a normal operation of the rotor blade based at least in part on the monitoring signal; and

,

determine a condition of the rotor blade to be less than a predefined condition when a sensed vibration frequency is different than the calculated range of operating vibration frequency values.

8. A rotor blade condition monitoring system in accordance with claim 7, wherein said controller is configured to transmit a notification signal to a user computing device upon determining that the rotor blade condition is less than the predefined rotor blade condition.

9. A rotor blade condition monitoring system in accordance with claim 7, wherein the wind turbine includes a pitch drive system coupled to the rotor blade, said controller is configured to operate the pitch drive system to adjust the pitch of the rotor blade such that the sensed vibration frequency is within the calculated range of operating vibration frequency values upon determining that the calculated rotor blade condition is less than the predefined rotor blade condition.

10. A rotor blade condition monitoring system in accordance with claim 7, wherein said plurality of sensors further comprises a second sensor mountable to a hub of the wind turbine for monitoring the vibration of the rotor blade.

11. A rotor blade condition monitoring system in accordance with claim 7, wherein said plurality of sensors further comprises a second sensor mountable to a drivetrain of the wind turbine for monitoring a vibration of the rotor blade.

12. A rotor blade condition monitoring system in accordance with claim 7, wherein said plurality of sensors further comprises a second sensor mountable to at least one of a rotor flange, a main support bearing, and a rotor shaft of the wind turbine for monitoring a vibration of the rotor blade.

13. A rotor blade condition monitoring system in accordance with claim 7, wherein said first sensor is one of a proximity sensor and an acceleration sensor.

14. A rotor blade condition monitoring system in accordance with claim 7, wherein the wind turbine includes a pitch drive system coupled to the rotor blade, said controller configured to operate the pitch drive system to rotate the rotor blade to a feathered position upon determining that the condition of the rotor blade is less than the predefined condition of the rotor blade.

15. A wind turbine, comprising:

a tower;

a nacelle coupled to said tower;

a generator positioned within said nacelle;

a rotor;

a rotor shaft rotatably coupling said rotor to said generator;

at least one rotor blade coupled to said rotor;

a pitch drive system coupled to said rotor blade; and

,

a rotor blade condition monitoring system comprising;

a plurality of sensors configured to sense a vibration of the rotor blade, said sensor further configured to transmit at least one monitoring signal indicative of the sensed vibration, said plurality of sensors comprising a first sensor coupled to a support frame of the wind turbine for monitoring the vibration of the rotor blade; and

,

a controller communicatively coupled to said sensor for receiving the monitoring signal from said sensor, said controller configured to;

calculate a range of operating vibration frequency values indicative of a normal operation of the rotor blade based at least in part on the monitoring signal; and

,

determine a condition of the rotor blade to be less than a predefined condition when a sensed vibration frequency is different than the calculated range of operating vibration frequency values.

16. A wind turbine in accordance with claim 15, wherein said controller is configured to transmit a notification signal to a user computing device upon determining that the rotor blade condition is less than the predefined rotor blade condition.

17. A wind turbine in accordance with claim 16, wherein said controller is configured to operate the pitch drive system to adjust the pitch of the rotor blade such that the sensed vibration frequency is within the calculated range of operating vibration frequency values upon determining that the calculated rotor blade condition is less than the predefined rotor blade condition.

18. A wind turbine in accordance with claim 15, wherein said plurality of sensors further comprises a second sensor mountable to a hub of the wind turbine for monitoring a vibration of said rotor blade.

19. A wind turbine in accordance with claim 15, wherein said plurality of sensors further comprises a second sensor mountable to at least one of a rotor flange, a main support bearing, and said rotor shaft of said wind turbine for monitoring a vibration of said rotor blade.

20. A wind turbine in accordance with claim 15, wherein said controller is configured to operate the pitch drive system to rotate the rotor blade to a feathered position upon determining that the condition of the rotor blade is less than a predefined condition of the rotor blade.