Method and appartus for acetabular reconstruction

• US 8,123,814 B2
• Filed: 06/26/2007
• Issued: 02/28/2012
• Est. Priority Date: 02/23/2001
• Status: Active Grant

• Current Assignee: Biomet Manufacturing, LLC (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Biomet Manufacturing, LLC (Zimmer Biomet Holdings, Inc.)
• Inventors: Meridew, Jason D., Gibbs, Phillip M.
• Primary Examiner(s): Willse, David H
• Assistant Examiner(s): BLANCO, JAVIER G
• Application Number:
  US11/768,510
• Publication Number:
  US 20070250175A1
• Time in Patent Office: 1,708 Days
• Field of Search: None
• US Class Current: 623/22.28
• CPC Class Codes: A61B 17/86 Pins or screws or threaded wires; nuts therefor A61B17/72 take precedence
• CPC Class Codes: A61F 2/30724 Spacers for centering an implant in a bone cavity, e.g. in a cement-receiving cavity
• CPC Class Codes: A61F 2/30734 Modular inserts, sleeves or augments, e.g. placed on proximal part of stem for fixation purposes or wedges for bridging a bone defect
• CPC Class Codes: A61F 2/30767 Special external or bone-contacting surface, e.g. coating for improving bone ingrowth
• CPC Class Codes: A61F 2/34 Acetabular cups
• CPC Class Codes: A61F 2/4609 of acetabular cups
• CPC Class Codes: A61F 2/4684 Trial or dummy prostheses
• CPC Class Codes: A61F 2002/2835 Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material
• CPC Class Codes: A61F 2002/30153 rectangular
• CPC Class Codes: A61F 2002/30156 triangular
• CPC Class Codes: A61F 2002/30327 differing in diameter
• CPC Class Codes: A61F 2002/30383 made by laterally inserting a protrusion, e.g. a rib into a complementarily-shaped groove
• CPC Class Codes: A61F 2002/30433 using additional screws, bolts, dowels, rivets or washers e.g. connecting screws
• CPC Class Codes: A61F 2002/30495 using a locking ring
• CPC Class Codes: A61F 2002/30535 Special structural features of bone or joint prostheses not otherwise provided for
• CPC Class Codes: A61F 2002/30553 for adjusting a position by translation along an axis
• CPC Class Codes: A61F 2002/30578 having apertures, e.g. for receiving fixation screws
• CPC Class Codes: A61F 2002/30616 Sets comprising a plurality of prosthetic parts of different sizes or orientations
• CPC Class Codes: A61F 2002/30736 Augments or augmentation pieces, e.g. wedges or blocks for bridging a bone defect
• CPC Class Codes: A61F 2002/30774 internally-threaded
• CPC Class Codes: A61F 2002/30787 : inclined obliquely with respect to each other
• CPC Class Codes: A61F 2002/3082 : Grooves
• CPC Class Codes: A61F 2002/3401 : with radial apertures, e.g. radial bores for receiving fixation screws
• CPC Class Codes: A61F 2002/3403 : Polar aperture
• CPC Class Codes: A61F 2002/4631 : the prosthesis being specially adapted for being cemented
• CPC Class Codes: A61F 2220/0025 : Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2220/0041 : using additional screws, bolts, dowels or rivets, e.g. connecting screws
• CPC Class Codes: A61F 2230/0019 : rectangular
• CPC Class Codes: A61F 2230/0023 : triangular
• CPC Class Codes: A61F 2250/0008 : for adjusting a position by translation along an axis or two perpendicular axes
• CPC Class Codes: A61F 2250/0039 : differing in diameter
• CPC Class Codes: A61F 2250/0058 : Additional features; Implant or prostheses properties not otherwise provided for
• CPC Class Codes: A61F 2250/0064 : Sets comprising a plurality of prosthetic parts of different sizes
• CPC Class Codes: A61F 2310/00017 : Iron- or Fe-based alloys, e.g. stainless steel
• CPC Class Codes: A61F 2310/00023 : Titanium or titanium-based alloys, e.g. Ti-Ni alloys
• CPC Class Codes: A61F 2310/00029 : Cobalt-based alloys, e.g. Co-Cr alloys or Vitallium

Abstract

A trial system for a prosthesis is described. The prosthesis can include an acetabular prosthesis generally for implantation in an acetabulum and the surrounding pelvis. The acetabular prosthesis includes an acetabular cup having a substantially concave inner surface and a substantially convex outer surface. One trial shell or a collection of trial shells are provided to trial a range of motion of the hip joint before implanting a shell prosthesis into the acetabular prosthesis.

Claims

1. An acetabular prosthesis system to replace at least a portion of an acetabulum in an anatomy, comprising:

a trial prosthetic cup operable to be positioned in a prepared acetabulum of the anatomy;

an implantable prosthetic cup configured to be positioned in the prepared acetabulum of the anatomy in an alignment as determined with the trial prosthetic cup, the implantable prosthetic cup formed of a material that is substantially porous throughout and having a substantially concave inner surface, and a substantially convex outer surface;

a trial bearing liner to be positioned in a first position relative to the implantable prosthetic cup;

a trial cement mantle removably positionable between the implantable prosthetic cup and the trial bearing liner to assist in holding the trial bearing liner relative to the implantable prosthetic cup in the first position and removable from the prosthetic cup, the trial cement mantle used to replicate a cement mantle that is formed during a procedure to hold or fix the implantable prosthetic cup in place;

an implantable bearing liner separate from and positionable in the implantable prosthetic cup separate from the trial liner and the trial cement mantle;

a trial liner fixation member to substantially immovably fix the trial bearing liner relative to at least one of the implantable prosthetic cup or the trial cement mantle during a trial phase; and

wherein the trial bearing liner includes a substantially convex exterior surface, a substantially concave interior surface, and a passage extending between and through the exterior surface and the interior surface and operable to allow the trial bearing liner fixation member to pass therethrough;

wherein the trial liner fixation member includes a shank and a head portion, wherein the shank portion extends through the passage and the head portion bears against the trial bearing liner to hold the trial bearing liner in the first position.

2. The system of claim 1, wherein the trial liner fixation member includes a threaded portion on the shank portion.

3. The system of claim 2, wherein the threaded portion of the shank portion is operable to engage a threaded bore defined by the trial cement mantle;

and

the head portion is operable to be received within a countersunk portion of the passage.

4. The system of claim 1, wherein the passage is a position defining portion and includes an elongated slot extending between the exterior surface and the interior surface and is operable to allow the trial liner fixation member to pass through the elongated slot.

5. The system of claim 4, wherein the implantable bearing liner includes an exterior surface and an interior surface continuous over the surfaces.

6. The system of claim 1, further comprising:

a protrusio cage operable to replace or repair a portion of the acetabulum; and

a protrusio cage prosthetic cup operable to be fixed directly to the protrusio cage;

wherein the trial cement mantle is operably fixed to the protrusio cage prosthetic cup to allow the trial bearing liner to be fixed thereto.

7. The system of claim 1, further comprising:

a cement material operable to fixedly interconnect the implantable prosthetic cup and the implantable bearing liner.

8. The system of claim 1, further comprising:

a protrusio cage, a trial protrusio cage, or combinations thereof.

9. The system of claim 1, wherein the passage allows the trial liner fixation member to engage the trial cement mantle;

wherein said passage includes a countersunk portion so a surface of the head portion of the trial liner fixation member is substantially flush with the interior surface of the trial bearing liner when the trial liner fixation member is fixing the trial bearing liner in the first position relative to the implantable prosthetic cup.

10. The system of claim 1, further comprising:

a trial liner fixation member lock, where the trial liner fixation member lock holds the trial liner fixation member relative to the trial bearing liner before the trial liner fixation member fixes the trial bearing liner.

11. The system of claim 1, further comprising:

a snap fixation member operable to interconnect the implantable prosthetic cup and the trial cement mantle in a selected position.

12. The system of claim 1, further comprising:

a trial cement mantle positioning system, including;

a detent defined by a portion of the implantable prosthetic cup; and

a projection defined by the trial cement mantle;

wherein the projection of the trial cement mantle is operable to be received within the detent of the implantable prosthetic cup to assist in holding the trial cement mantle relative to the implantable prosthetic cup in a selected orientation.

13. The system of claim 1, wherein

the implantable bearing liner is operable to be cemented into the implantable prosthetic cup with a cement that is operable to engage the pores of the porous material and hold the implantable bearing liner in a selected orientation determined with the trial bearing liner.

14. An acetabular prosthesis system to replace at least a portion of an acetabulum in an anatomy, comprising:

an implantable prosthetic cup configured to be positioned in said prepared acetabulum of the anatomy in a determined alignment, and having a substantially concave inner surface and a substantially convex outer surface;

a trial bearing liner to be positioned in a first position relative to the implantable prosthetic cup;

a trial cement mantle positionable between the implantable prosthetic cup and the trial bearing liner to assist in holding the trial bearing liner relative to the implantable prosthetic cup in said first position, said trial cement mantle used to replicate a cement mantle that is formed during a procedure to fix the bearing liner;

a trial liner fixation member to substantially immovably fix the trial bearing liner relative to at least one of the implantable prosthetic cup or the trial cement mantle during a trial phase; and

an implantable bearing liner configured to be positioned in the implantable prosthetic cup after removal of the trial bearing liner and the trial cement mantle;

wherein the trial liner includes an exterior surface, an interior surface, and an elongated slot extending between and through the exterior surface and the interior surface and operable to allow the trial bearing liner fixation member to pass therethrough;

wherein the trial liner fixation member includes a shank and a head portion, wherein the shank extends through the elongated slot and the head portion bears against the trial bearing liner to hold the trial bearing liner in the first position.

15. The acetabular prosthesis system of claim 14, further comprising:

a trial prosthetic cup operable to be positioned in a prepared acetabulum of the anatomy and operable to determine the alignment; and

a cement material operable to fixedly interconnect the implantable prosthetic cup and the implantable bearing liner;

wherein said implantable prosthetic cup formed of a material that is substantially porous throughout and a detent defined by a portion of the implantable prosthetic cup;

wherein said trial cement mantle includes a projection therein operable to be received within the detent of the implantable prosthetic cup to assist in holding the trial cement mantle relative to the implantable prosthetic cup in a selected orientation;

wherein the trial liner exterior surface is substantially convex and the interior surface is substantially concave.

16. The acetabular prosthesis system of claim 15, wherein the shank of the trial liner fixation member is threaded.