Yarn tensioning mechanism

• US 8,127,698 B1
• Filed: 07/21/2009
• Issued: 03/06/2012
• Est. Priority Date: 07/21/2008
• Status: Expired due to Fees

• Current Assignee: Tuftco Corporation
• Original Assignee: Tuftco Corporation
• Inventors: Ingram, Gary L.
• Primary Examiner(s): Izaguirre, Ismael
• Application Number:
  US12/507,062
• Time in Patent Office: 959 Days
• Field of Search: 112 807- 8073, 112/254, 112/255, 112/302, 57/588.3, 242/410, 242/426.08, 242/422, 139/452, 139/450
• US Class Current: 112/80.7
• CPC Class Codes: D05B 47/00 Needle-thread tensioning devices; Applications of tensometers
• CPC Class Codes: D05C 15/18 Thread feeding or tensioning arrangements

Abstract

A yarn tensioning apparatus is supplied with a yarn clamping position and a positive yarn engaging position to precisely meter yarns to tufting machine needles and especially to more uniformly advance pneumatically supplied yarns to hollow needles.

Claims

1. A yarn tensioning assembly for use in controlling the supply of yarns to the needles of a tufting machine comprising a pivotal yarn tensioning and clamping apparatus and a rotatable yarn gripping wheel operable so that yarn tensioning is provided when the rotatable yarn gripping wheel is pivoted into engagement with a yarn driving wheel, and yarn clamping is provided when the yarn gripping wheel is pivoted out of engagement with a yarn driving wheel.

2. The yarn tensioning assembly of claim 1 wherein the yarn tensioning is provided by yarn passing through a notch against which a slideable weight rests at least some of its weight.

3. The yarn tensioning assembly of claim 1 wherein the yarn clamping is provided by applying clamping pressure upon the yarn passing through the notch between a clamping member and the slideable weight.

4. The yarn tensioning assembly of claim 1 wherein a double acting pneumatic cylinder is used to pivot the assembly into and out of engagement with the yarn driving wheel.

5. The yarn tensioning assembly of claim 1 wherein the yarn passing through the assembly is fed to a hollow needle by continuous pneumatic pressure.

6. A yarn tensioning assembly for use in controlling the supply of yarns to the needles of a tufting machine comprising a housing with a mounting post, wherein said housing has a slideable weight block at a first end and a teethed yarn roll at a second end and a yarn guide for directing yarn through the assembly.

7. The yarn tensioning assembly of claim 6 wherein the housing is pivotal about the mounting post.

8. The yarn tensioning assembly of claim 7 wherein the housing is coupled to an actuator for pivotal movement.

9. The yarn tensioning assembly of claim 8 wherein the actuator is a double action pneumatic cylinder.

10. The yarn tensioning assembly of claim 7 wherein the housing is pivotal to a yarn feeding position where the teethed yarn wheel engages with a driven yarn roll and the yarn is guided between said wheel and roll for feeding yarn to a tufting needle.

11. The yarn tensioning assembly of claim 7 wherein the housing is pivotal to a yarn clamping position where yarn is guided to and clamped in a clamping area between the slideable weight and a clamping member.

12. The yarn tensioning assembly of claim 11 wherein the teethed yarn wheel is not in engagement with a driven yarn roll.

13. The yarn tensioning assembly of claim 10 wherein yarn passing between the slideable weight member and a clamping member is not clamped, but is tensioned by at least some of the weight of the weight block.

14. The yarn tensioning assembly of claim 6 wherein the mounting post is attached to the housing about a bearing pin.

15. The yarn tensioning assembly of claim 14 wherein the bearing pin allows the housing to pivot by about 10 degrees forward and rearward with respect to the mounting post.

16. The yarn tensioning assembly of claim 13 wherein the slideable weight has a notch that partially receives the clamping member to tension the yarn.

17. The yarn tensioning assembly of claim 9 wherein electronically activated valves allow the supply of pressurized gas to an air supply port of the double action cylinder from a manifold.

18. The yarn tensioning assembly of claim 10 wherein the driven yarn roll is driven by a drive shaft in communication with a servo motor.

19. A method of tensioning, clamping and feeding yarns in a hollow needle tufting machine comprising the steps of:

(a) feeding a plurality of yarns to a hollow needle, each through a yarn tensioning assembly having a pivotal yarn tensioning and clamping apparatus and a rotatable yarn gripping wheel operable so that yarn tensioning is provided when the rotatable yarn gripping wheel is pivoted into engagement with a yarn driving wheel, and yarn clamping is provided when the yarn gripping wheel is pivoted out of engagement with a yarn driving wheel;

(b) selecting a first of the plurality of yarns and pivoting the rotatable yarn gripping wheel of the associated yarn tensioning assembly into engagement with the associated yarn driving wheel;

(c) feeding a selected length of the selected first yarn to a hollow needle for tufting; and

(d) pivoting the rotatable yarn gripping wheel of the yarn tensioning assembly associated with a second yarn out of engagement with the associated yarn driving wheel and clamping the second yarn so that the second yarn is not fed through the hollow needle.

20. The method of claim 19 comprising the further steps of:

(e) cutting the first yarn so that a bight of yarn is tufted through a backing fabric;

(f) pivoting the rotatable yarn gripping wheel of the yarn tensioning assembly associated with the first yarn out of engagement with the associated yarn driving wheel and clamping the first yarn so that the first yarn is not fed through the hollow needle;

(g) pivoting the rotatable yarn gripping wheel of the yarn tensioning assembly associated with the second yarn into engagement with the associated yarn driving wheel;

(h) feeding a selected length of the second yarn to the hollow needle for tufting without retracting the first yarn.