Asymmetric folded spring flexure suspension system for reciprocating devices

• US 8,129,870 B1
• Filed: 08/04/2009
• Issued: 03/06/2012
• Est. Priority Date: 08/04/2009
• Status: Active Grant

• Current Assignee: Motran Industries Inc.
• Original Assignee: Motran Industries Inc.
• Inventors: Pusl, Kenneth E.
• Primary Examiner(s): Leung, Quyen
• Assistant Examiner(s): Truong, Thomas
• Application Number:
  US12/462,353
• Time in Patent Office: 945 Days
• Field of Search: 310/15, 310/14, 310/36, 310/38, 310/25, 416/500, 335/222, 335/270, 335/271, 335/220, 335/274, 188/378, 267/140.14, 267/140.15
• US Class Current: 310/15
• CPC Class Codes: H02K 33/16 with polarised armatures moving in alternate directions by reversal or energisation of a single coil system

Abstract

An asymmetric folded spring flexure suspension system can enable an ultra-compact linear reciprocative device wherein a reciprocative mass suspended from a base by a single folded flexure assembly extends in a single generally radial direction perpendicular to the intended travel path. The folded flexure assembly can be configured as three side-by-side stacks of flexure strips of spring material, tied together at a “yoke-idler” end; at the opposite “working” end, a central stack of nominal width is tied to the mass, and, flanking the central stack, a pair of half-width stacks are tied to opposite sides of the base. In an embodiment for active vibration control, a cylindrical enclosure, of magnetically-permeable material and attached to the working end of the flexure assembly, contains a driver system including an internally-mounted pair of permanent magnets that provide a magnetic flux gap and also constitute the main portion of the mass. Also within the enclosure, but supported from the base by rods extending up through clearance holes in the bottom cover/pole plate of the enclosure, is a single bobbin-mounted coil which, being located in the magnetic flux gap, drives reciprocation of the armature/mass enclosure in response to alternating electrical current applied to the coil.

Claims

1. A suspension flexure assembly constituting an essential component of a reciprocative linear device including a mounting base made and arranged for operational attachment to an external host object;

the device including a mass portion, forming a mass mechanical node of the device, and being required to reciprocate along a stroke axis defining a linear travel path, comprising;

a flexure suspension assembly constituting a compliant link coupling the mounting base to the mass portion for purposes of vibration control deployment, said flexure suspension assembly comprising an assembly of flexure strips connected between the mounting base and the mass portion, said flexure suspension assembly being located offset radially and located within a single quadrant from the stroke axis and thus asymmetric relative to the mass portion, said suspension assembly being made and arranged to enable reciprocating travel of the mass portion restricted to a linear path collinear with the stroke axis, and to a travel range of predetermined stroke length while holding the mass portion oriented collinear with the stroke axis, and to apply a restoring force with a designated spring constant acting bidirectionally about a neutral location of the mass portion, centered within the travel range, at which the mass portion is made to rest in absence of applied driving force.

2. The suspension flexure assembly as defined in claim 1, deployed as an essential component of a passive vibration control device for reducing unwanted vibration of the host object and thusly deployed with no source of reciprocative driving force applied to the mass portion apart from reciprocative forces induced via the mounting base from the unwanted vibration of the external host object;

the reciprocative linear device including said suspension flexure assembly being made and arranged in a manner to translate any reciprocative travel of the mass portion relative to the mounting base into a reaction on the host object that reduces the unwanted vibration.

3. The suspension flexure assembly as defined in claim 1 wherein said flexure portion comprises:

at least a first and second trio of generally flat elongate flexure strips of equal designated length, same thickness and of same designated spring material, each trio having as a center flexure strip of designated width flanked in a side-by-side array by a pair of side flexure strips having a width equal to one half the designated width of the center flexure strip;

yoke-idler stiffening means associated with each trio of generally flat flexure strips, made and arranged to fasten a first end, known as “

the yoke-idler end”

, of each of the three flexure strips together in a manner to hold all three yoke-idler ends of the flat flexure strips rigidly in a common yoke-idler-trio plane, nominally perpendicular to the with no twisting or other distortion, thus forming, from each trio, an E-shaped folded-flexure element having an extending center leg end constituting a first working attachment means and two extending side leg ends in combination constituting a second working attachment means, with opposite legs ends of the flexure strips secured together by said stiffening means as a solid unit constituting a yoke-idler mechanical node;

said trios being located with the legs thereof parallel with the base plane and oriented in a common direction with the leg-end working members facing the mass portion;

the first trio being located closer to the base plane than the second trio, the two trios being separated from each other by a predetermined distance;

one of the two working attachment means of each trio being secured to the mass portion via rigid attachment thereto; and

the other of the two working attachment means of each trio being secured to the mounting base by rigid attachment thereto;

whereby said mass portion is held oriented parallel to the stroke axis when actuated to reciprocate relative to the mounting base.

4. The suspension flexure assembly as defined in claim 3 wherein:

the first working attachment means at the center leg of each trio is attached to the mass mechanical node at a designated location of the mass portion; and

the second working attachment means at the side legs of each trio is attached to the base mechanical node at two opposite sides of the base portion, each side leg being attached to a corresponding side thereof.

5. The suspension flexure assembly as defined in claim 3 wherein:

the first working attachment means at the center leg of each trio is attached to the base mechanical node at a designated location of the base portion; and

the second working attachment means at the side legs of each trio are attached to the mass mechanical node at two corresponding locations on the mass portion.

6. The suspension flexure assembly as defined in claim 3 wherein said yoke-idler fastening means for said first and second trio of generally flat elongate flexure strips each comprises:

a solid yoke-idler bar extending laterally across the yoke-idler end region of each of the trio of strips and rigidly fastened thereto.

7. The suspension flexure assembly as defined in claim 6 further comprising:

said yoke-idler bar associated with the first trio being located on a side of the trio facing toward the mounting base;

said yoke-idler bar associated with the second trio being located on a side of the trio facing away from the mounting base; and

spacer means interfacing the yoke-idler ends of the two trios on sides thereof opposite the respective spacer bars; and

a plurality of fasteners traversing openings provided in the spacer bars and the spacer means, tightened to clamp all yoke-idler items firmly together in implementation of the stiffening means of the yoke/idler node.

8. The suspension flexure assembly as defined in claim 7 wherein said spacer means comprises:

a solid block extending full width of the trios and full distance between the two trios.

9. The suspension flexure assembly as defined in claim 7 wherein said spacer means comprises;

a plurality of additional trios stacked together, separated at each interfacing end region by a spacer washer of designated thickness, in sufficient quantity of trios to fill the distance between the first and second trio, each trio being in effect connected to the mass portion and to the mounting base portion in the same manner as the first and second trio.

10. The suspension flexure assembly as defined in claim 9 further comprising a plurality of yoke-idler spacers of designated thickness disposed between interfacing flexure surfaces of the trios at the yoke-idler ends of the flexure strips, for the purpose of preventing surface contact between interfacing flexure strips in major central regions.

11. The suspension flexure assembly as defined in claim 7 wherein said spacer means comprises:

a plurality of additional trios stacked together in sufficient quantity to fill the distance between the first and second trio, each connected to the mass portion and to the mounting base in the same manner as the first and second trio; and

each of the flexure strips being configured with both end regions thicker than a major central region thereof to prevent surface contact between interfacing flexure strips in the major central regions thus potentially eliminating need for yoke-idler spacers.

12. A reciprocative linear actuator for active vibration control of an external host object, comprising:

a base portion, forming a base mechanical node of said linear actuator, including a mounting base, made and arranged for operational attachment to the host object being subjected to vibration control from deployment of said actuator;

a mass portion, forming a mass mechanical node of said linear actuator, located in a region offset from the base portion;

a hollow enclosure, made from magnetically-permeable metal, containing an electromagnetic driver system implemented with two permanent magnets attached to said enclosure as part of an armature/mass node, and containing a coil wound on a bobbin which is attached to the base portion by coil support means, as part of a stator/base node, the coil being traversed by magnetic flux from the magnets so as to operate in a voice coil mode to drive the armature/mass portion relative to the stator/base portion; and

a flexure portion, including at least one compliant link coupling said base portion to said mass portion for purposes of active vibration control deployment, said flexure portion comprising at least one assembly of flexure strips, connected between the base portion and the mass portion, made and arranged to restrict reciprocating travel of the mass portion to a linear path, and to a travel range of predetermined stroke length along a designated stroke axis stroke axis while holding said mass portion and said hollow enclosure uniformly oriented relative to the stroke axis, and to apply a restoring force with a designated spring constant acting bidirectionally about a neutral location of said mass portion, centered within the travel range, at which the mass portion is made to rest in absence of applied driving force, said flexure portion being disposed asymmetrically relative to the mass portion, extending therefrom and contained within a semi-circular region about the stroke axis.

13. The reciprocative linear actuator for active vibration control as defined in claim 12 wherein said hollow enclosure further comprises:

first and second circular magnetically-permeable flat end panels perpendicular to the stroke axis and enclosing respective opposite ends of said enclosure;

the first end panel being located proximal to the base portion;

a circular pole piece made from magnetically-permeable metal, disposed centrally within said enclosure, made and arranged to form a magnetic pole at a circumferential region of said pole piece spaced from said enclosure by a uniform annular air gap;

a first permanent magnet disposed within the enclosure having a first magnetic pole in magnetic contact with said circular flat pole-piece and a second magnetic pole in magnetic contact with a first one of the end panels

a second permanent magnet disposed within the enclosure having a first magnetic pole in magnetic contact with said circular flat pole-piece and a second magnetic pole in magnetic contact with a second one of the end panels;

said first and second permanent magnets being polarized in a like manner so as to charge the annular air gap with magnetic flux density that is a sum of magnetic flux contribution from each of said two magnets.

14. The electro-magnetic linear actuator as defined in claim 13 wherein;

said first and second permanent magnets are made identical so as to each contribute equally to the magnetic flux density in the air gap; and

whereby two symmetrical additive magnetic paths thusly formed within said magnetically-permeable enclosure are made to combine in a single magnetically-charged gap in a unique armature/mass and driver configuration that enables said actuator to meet designated performance requirements in a more compact size than can be attained in any voice coil type actuator having a quantity of magnets other than two and/or having more than one coil.

15. The reciprocative linear actuator for active vibration control as defined in claim 12 wherein said coil support means comprises

the coil of copper magnet wire wound on an insulating bobbin formed as a sleeve and mounted on a plurality of support posts extending perpendicularly from the base, traversing a set of clearance openings configured in one of the circular flat pole-piece panels and engaging the bobbin, the bobbin being located symmetrically about the magnetically-charged air gap such that the enclosure can be deflected linearly in first and second opposite directions collinear with the central axis by electric current applied to the coil in first and second opposite polarity, with deflection displacement proportional to the current.

16. The reciprocative linear actuator for active vibration control as defined in claim 12 wherein said coil support system comprises a set of coil support posts extending from the base to a proximal end of the bobbin, traversing respective openings configured in the first end plate of said enclosure, the openings being dimensioned and located so as to provide substantial working clearance from the coil support posts.