Position encoder

• US 8,129,985 B2
• Filed: 03/23/2007
• Issued: 03/06/2012
• Est. Priority Date: 03/25/2006
• Status: Active Grant

• Current Assignee: Sagentia Limited
• Original Assignee: Sagentia Limited
• Inventors: Lee, Robin, Lodge, Graham, Jones, Ross
• Primary Examiner(s): Phan, Huy Q
• Assistant Examiner(s): BROWN, LAMARR A
• Application Number:
  US11/915,277
• Publication Number:
  US 20080197836A1
• Time in Patent Office: 1,810 Days
• Field of Search: 324/207.25, 324/207.16, 324/207.17, 324/207.23, 324/207.21, 324/207.13, 324/207.12, 235/449, 235/95.R, 235/95.C, 235/96, 701/35
• US Class Current: 324/207.25
• CPC Class Codes: G01D 4/008 Modifications to installed utility meters to enable remote reading
• CPC Class Codes: G01D 5/202 by movable a non-ferromagnetic conductive element G01D5/2033 takes precedence
• CPC Class Codes: G01D 5/2073 by movement of a single coil with respect to two or more coils
• CPC Class Codes: Y02B 90/20 Smart grids as enabling technology in buildings sector smart grids supporting the management or operation of end-user stationary applications in general, or like technologies with no associated climate change mitigation effect Y04S20/00
• CPC Class Codes: Y04S 20/30 Smart metering, e.g. specially adapted for remote reading

Abstract

An inductive position encoder is described having first and second members which are relatively moveable over a measurement path, a magnetic device mounted on the first member; a plurality of first windings mounted on the second member; and a second winding. The magnetic device is operable to interact with the windings such that upon the energization of either the second winding or the first windings, there is generated a plurality of sensor signals each being associated with a respective one of said first windings and varying with the relative position between said magnetic device and the associated first winding and hence with the relative position between said first and second members. Additionally, the plurality of first windings are arranged along said measurement path so that the sensor signals vary substantially in accordance with a predetermined Gray code.

Claims

1. An inductive position encoder comprising:

first and second members which are relatively moveable over a measurement path;

a magnetic device mounted on the first member;

a plurality, n, of first windings mounted on the second member; and

a second winding;

wherein said magnetic device is operable to interact with said windings such that upon the energisation of one of;

i) said second winding and ii) said first windings, there is generated a plurality of sensor signals in the other one of said second winding and said first windings, each sensor signal being associated with a respective one of said first windings and varying with the relative position between said magnetic device and the associated first winding and hence with the relative position between said first and second members;

wherein each first winding comprises a plurality of loops sequentially arranged along the measurement path and the loops of each first winding being connected in series so that each first winding is substantially balanced with respect to the background interference;

wherein at least one of said first windings comprises a series of loops arranged along the measurement path;

wherein said plurality of first windings are arranged to define less than 2ⁿ zones sequentially arranged along the measurement path in accordance with a predetermined non-repeating code so that said plurality of sensor signals vary with the relative position of said first and second members in accordance with said predetermined non-repeating code; and

wherein said plurality of first windings are arranged along said measurement path so that over at least the majority of said zones, said sensor signals vary in accordance with a predetermined Gray code.

2. A position encoder according to claim 1, wherein each of said first windings comprises a plurality of series connected conductor loops, the winding direction of the loops being varied over the measurement path to define different states of said Gray code.

3. A position encoder according to claim 2, wherein a binary one of said Gray code is defined by a conductor loop wound in a first direction and a binary zero of said Gray code is defined by a conductor loop wound in an opposite direction.

4. A position encoder according to claim 1, comprising processing circuitry for processing said sensor signals to determine a code word corresponding to one of said zones and to determine the relative position between said first and second members from the determined code word and an algorithm or stored data relating code words to the positions of said zones.

5. A position encoder according to claim 4, wherein each sensor signal is associated with a corresponding symbol of the code word and wherein said processing circuitry is operable to process each sensor signal to determine a polarity of the sensor signal and to determine the value of the corresponding symbol of said code word based on the determined polarity.

6. A position encoder according to claim 4, wherein each sensor signal is associated with a corresponding symbol of the code word and wherein said processing circuitry is operable to process each sensor signal to determine a time of arrival of the sensor signal and to determine the value of the corresponding symbol of said code word based on the determined time of arrival.

7. A position encoder according to claim 1, wherein said first windings are arranged so that over at least the majority of said zones, said sensor signals vary in accordance with a binary Gray code.

8. A position encoder according to claim 1, wherein said second winding is mounted on said second member.

9. A position encoder according to claim 1, wherein said first windings are receive windings and wherein each of said sensor signals is generated in a respective one of said receive windings.

10. A position encoder according to claim 9, wherein said second member carries said second winding, which is operable to generate a magnetic field for interacting with said magnetic device.

11. A position encoder according to claim 9, wherein said second winding and said plurality of receive windings are arranged so that, in use, there is substantially no electromagnetic coupling between them when the magnetic device is absent.

12. A position encoder according to claim 1, wherein said first windings are excitation windings, wherein said magnetic device is not self-powered and is energised by excitation magnetic fields generated by said excitation windings and wherein said sensor signals are generated in said second winding.

13. A position encoder according to claim 12, wherein said sensor signals are generated in said second winding in a time division multiplexed manner.

14. A position encoder according to claim 12, wherein said first windings and said second winding are arranged so that, in use, there is substantially no electromagnetic coupling between them when the magnetic device is absent.

15. A position encoder according to claim 12, comprising an excitation circuit operable to energise said excitation windings.

16. A position encoder according to claim 15, wherein said excitation circuit is operable to energise said first windings individually and comprising processing circuitry operable to process the sensor signals generated in said second winding in response to the excitation of each of said first windings.

17. A position encoder according to claim 1, wherein said windings are formed from conductor tracks on a printed circuit board.

18. A position encoder according to claim 17, wherein said first windings are superimposed over each other on the same printed circuit board, with conductor tracks forming the first windings being provided on a plurality of different layers of said circuit board to avoid electrical connection between the different windings.

19. A position encoder according to claim 1, wherein said magnetic device comprises one of:

a short circuit coil, a conductive element, a resonator, a conductor having a hole, an inhomogeneity in a magnetic film.

20. A position encoder according to claim 1, wherein said second member is fixed and said first member is moveable relative to said second member.

21. A position encoder according to claim 1, wherein each first winding comprises a plurality of loops sequentially arranged along the measurement path and arranged so that a characteristic of the magnetic coupling between that first winding and said second winding changes at the boundary between adjacent loops;

wherein the boundaries between said zones are defined by the locations of the boundaries between the adjacent loops of the different first windings;

wherein each of said first windings is arranged along the measurement path so that relative movement between said magnetic device and the loops of that first winding causes the associated sensor signal to vary in accordance with a respective different symbol of said predetermined code; and

wherein said plurality of first windings are arranged along said measurement path so that at least the majority of the boundaries between adjacent loops of said first windings are each located at the boundary between a respective different two zones.

22. A position encoder according to claim 21, wherein said plurality of first windings are arranged along said measurement path so that the boundaries between adjacent loops of each first winding are each located at the boundary between a respective different two zones.

23. A position encoder according to any claim 1, wherein said first windings have different numbers of loops arranged along the measurement path.

24. A position encoder according to claim 1, wherein said first windings are arranged so that the sequential order of the boundaries between adjacent loops of the first windings is based on said predetermined Gray code.

25. A device comprising a plurality of dials and a plurality of position encoders according to claim 1, each associated with a respective one of said dials and each being operable to encode the position of the associated dial.

26. A device according to claim 25, wherein the windings of said position encoders are connected to a common processing circuit.

27. A device according to claim 25, wherein a common receive or a common excitation winding is provided for said plurality of position encoders.

32. Use of a position encoder according to claim 1 for the electronic reading of a dial of an odometer.

33. A position encoder according to claim 1, wherein the measurement path is circular.

34. A position encoder according to claim 1, comprising four or more first windings.

35. A position encoder according to claim 1, wherein the loops of said at least one of said first windings are connected in series and arranged so that EMFs induced in adjacent loops by a common background interfering signal oppose each other.

36. A position encoder according to claim 1, wherein the measurement path is circular and wherein the loops of said at least one of said first windings comprises an even number of loops greater than 2, which are arranged along the measurement path.

28. An odometer comprising:

a plurality of rotatable dials sequentially positioned adjacent each other and arranged so that as each dial rotates through one revolution, a subsequent dial in the sequence rotates through a part of a revolution;

a corresponding plurality of non-contact position sensing transducers, each non-contact position sensing transducer being located adjacent the corresponding dial between that dial and an adjacent dial in the sequence, and each comprising one or more excitation windings and one or more receive windings;

wherein each dial carries a magnetic device positioned adjacent the corresponding position sensing transducer and operable to interact with said windings such that upon the energisation of said one or more excitation windings there is generated in the one or more receive windings sensor signals that vary with the angular position of the corresponding dial; and

wherein the windings mounted on each position sensing transducer have a position sensing range and wherein said dials and said position sensing transducers are arranged so that the magnetic device carried by each dial is within the position sensing range of the windings of the corresponding position sensing transducer, but outside the position sensing range of the windings of the other position sensing transducers

wherein each dial has a diameter of between 15 mm and 25 mm and is separated from adjacent dials by a distance of between 4 mm and 7 mm.

29. An odometer according to claim 28, wherein at least one of the windings mounted on each position sensing transducer is connected in common with at least one winding on the other position sensing transducers.

30. An odometer according to claim 29, wherein flexible connectors are provided to connect said at least one winding on each position sensing transducer together.

31. An odometer according to claim 30, wherein the windings on each position sensing transducer are connected to a common excitation and processing circuit via said flexible connectors.