Ice bagging apparatus

• US 8,132,392 B2
• Filed: 09/07/2010
• Issued: 03/13/2012
• Est. Priority Date: 03/09/2006
• Status: Active Grant

• Current Assignee: Reddy Ice LLC
• Original Assignee: Reddy Ice Corporation (Stone Canyon Industries Holdings LLC)
• Inventors: Metzger, Mark C.
• Primary Examiner(s): HARMON, CHRISTOPHER R
• Application Number:
  US12/876,748
• Publication Number:
  US 20100326013A1
• Time in Patent Office: 553 Days
• Field of Search: 53/58, 532/47, 532/57, 532/58, 532/60, 532/847, 534/69, 535/03, 53/64, 534/59, 533/841, 533/851
• US Class Current: 53/64
• CPC Class Codes: B65B 1/36 by volumetric devices or methods checking volume of filled material B65B1/48
• CPC Class Codes: B65B 43/123 Feeding flat bags connected to form a series or chain
• CPC Class Codes: B65B 43/54 Means for supporting containers or receptacles during the filling operation
• CPC Class Codes: B65B 57/14 and operating to control, or stop, the feed of articles or material to be packaged

Abstract

In accordance with the principles of the present invention, an ice-bagging apparatus and method are provided. The apparatus comprises an ice maker for making ice and hopper for receiving the ice from the ice maker. The apparatus further includes a drawer system, operatively associated with the hopper, for measuring the ice and delivering of the ice. The drawer system includes top door and drawer. A bag delivery mechanism for placing the ice in a bag is also included, with the bag delivery mechanism including a bag supply mechanism, a blower engaged to open the mouth of the bag to receive the product, and a sealer that seals the open mouth of the bag once the bag is filled with the ice. A control device is included that manages and monitors the drawer and bag delivery mechanism and allows transmission of the collected data to the Internet.

Claims

1. A system comprising:

a hopper in which ice is adapted to be disposed;

means for placing a drawer in a first position relative to the hopper, the drawer defining a region defining a volume;

means for disposing a first volume of ice into the region defined by the drawer from the hopper, the first volume of ice being generally equal to the volume defined by the region;

means for after disposing the first volume of ice into the region defined by the drawer from the hopper, moving a door relative to the hopper and the drawer to place the door in a first configuration in which disposal of ice into the drawer from the hopper is generally prevented;

means for after moving the door relative to the hopper and the drawer to place the door in the first configuration, disposing the first volume of ice in a bag, comprising;

means for placing the drawer in a second position relative to the hopper; and

means for permitting the first volume of ice to fall into the bag in response to placing the drawer in the second position relative to the hopper;

means for determining the size of the bag;

means for in response to determining the size of the bag, determining how many times (n) the drawer must be moved from the first position to the second position in order to fill the bag with ice; and

means for filling the bag with ice, comprising;

the means for disposing the first volume of ice in the bag; and

means for moving the drawer from the first position to the second position an additional (n−

1) times after disposing the first volume of ice in the bag.

2. The system of claim 1 further comprising:

means for making the ice.

3. The system of claim 1 further comprising:

means for placing the drawer back into the first position relative to the hopper after disposing the first volume of ice in the bag;

means for after placing the drawer back into the first position relative to the hopper, moving the door relative to the hopper and the drawer to place the door in a second configuration in which disposal of ice into the drawer from the hopper is generally permitted; and

means for disposing a second volume of ice into the region defined by the drawer from the hopper in response to moving the door relative to the hopper and the drawer to place the door in the second configuration, the second volume of ice being generally equal to the first volume of ice.

4. The system of claim 1 further comprising:

means for sensing the presence of a second volume of ice in the hopper, the second volume of ice being generally equal to or greater than the first volume of ice;

wherein the means for moving the door relative to the hopper and the drawer to place the door in the first configuration comprises;

means for moving the door relative to the hopper and the drawer to place the door in the first configuration in response to sensing the presence of the second volume of ice in the hopper.

5. The system of claim 1 wherein, when the drawer is in the first position and the door is in the first configuration, the door is disposed between at least a portion of the drawer and at least a portion of the hopper.

6. The system of claim 1 further comprising:

means for making the ice; and

means for storing the bag filled with ice in a freezer.

7. The system of claim 6 further comprising at least one of the following:

means for remotely monitoring one or more of making the ice, filling the bag with ice, and storing the bag filled with ice in the freezer; and

means for remotely controlling one or more of making the ice, filling the bag with ice, and storing the bag filled with ice in the freezer.

8. The system of claim 1 further comprising:

means for making the ice;

means for placing the drawer back into the first position relative to the hopper after disposing the first volume of ice in the bag;

means for after placing the drawer back into the first position relative to the hopper, moving the door relative to the hopper and the drawer to place the door in a second configuration in which disposal of ice into the drawer from the hopper is generally permitted;

means for disposing a second volume of ice into the region defined by the drawer from the hopper in response to moving the door relative to the hopper and the drawer to place the door in the second configuration, the second volume of ice being generally equal to the first volume of ice;

means for sealing the bag after filling the bag with ice; and

means for storing the bag filled with ice in a freezer;

wherein, when the drawer is in the first position and the door is in the first configuration, the door is disposed between at least a portion of the drawer and at least a portion of the hopper;

wherein the bag comprises a mouth; and

wherein the means for after moving the door relative to the hopper and the drawer to place the door in the first configuration, disposing the first volume of ice in the bag comprises;

means for opening the mouth of the bag.

9. A system comprising:

means for making ice;

means for receiving the ice from the making means;

means for placing a drawer in a first position and a second position;

means for disposing the ice in the drawer when the drawer is in the first position, comprising;

means for moving a door, relative to each of the drawer and the receiving means, so that the ice is permitted to enter the drawer from the receiving means when the drawer is in the first position;

means for disposing the ice in a bag in response to placing the drawer in the second position;

means for storing the bag after the ice has been disposed in the bag;

means for determining the size of the bag;

means for in response to determining the size of the bag, determining how many times (n) the drawer must be moved from the first position to the second position in order to fill the bag with ice; and

means for filling the bag with ice, comprising;

the means for disposing the ice in the bag; and

means for moving the drawer from the first position to the second position an additional (n−

1) times after disposing the ice in the bag.

10. The system of claim 9 further comprising:

means for sealing the bag.

11. The system of claim 9 wherein the disposing means comprises:

means for initially opening the top of the bag.

12. The system of claim 11 wherein the disposing means further comprises:

means for keeping the top of the bag open.

13. The system of claim 9 wherein the disposing means comprises:

means for feeding the bag.

14. The system of claim 9 wherein the disposing means comprises:

means for holding the bag.

15. The system of claim 14 further comprising:

means for rotating the holding means.

16. The system of claim 9 further comprising:

means for controlling the placing means and the moving means.

17. The system of claim 9 further comprising:

means for detecting an amount of ice in the receiving means.

18. The system of claim 9 further comprising:

means for separating the bag from one or more other bags.

19. A system comprising:

means for making ice;

means for receiving the ice from the making means;

means for placing a drawer in a first position and a second position;

means for disposing the ice in the drawer when the drawer is in the first position, comprising;

means for moving a door, relative to each of the drawer and the receiving means, so that the ice is permitted to enter the drawer from the receiving means when the drawer is in the first position;

means for disposing the ice in a bag in response to placing the drawer in the second position, comprising;

means for feeding the bag;

means for holding the bag; and

means for opening the top of the bag;

means for sealing the bag;

means for separating the bag from one or more other bags;

means for storing the bag after the ice has been disposed in the bag, the bag has been sealed, and the bag has been separated from the one or more other bags;

means for determining the size of the bag;

means for in response to determining the size of the bag, determining how many times (n) the drawer must be moved from the first position to the second position in order to fill the bag with ice; and

means for filling the bag with ice, comprising;

the means for disposing the ice in the bag; and

means for moving the drawer from the first position to the second position an additional (n−

1) times after disposing the ice in the bag.