Recessed LED lighting fixture

• US 8,132,944 B2
• Filed: 05/26/2009
• Issued: 03/13/2012
• Est. Priority Date: 05/23/2008
• Status: Active Grant

• Current Assignee: IDEAL Industries Lighting, LLC (Ideal Industries Incorporated)
• Original Assignee: Ruud Lighting Incorporated (Wolfspeed, Inc.)
• Inventors: Ruud, Alan J., Wilcox, Kurt S., Castillo, Mario Alberto
• Primary Examiner(s): Truong, Bao Q
• Application Number:
  US12/471,881
• Publication Number:
  US 20090290361A1
• Time in Patent Office: 1,022 Days
• Field of Search: 362364-366, 362147-150, 362/237, 362/240, 362/244, 362/326, 362/327, 362/329, 362/307, 362/308, 362/257, 362/249.02, 362/800
• US Class Current: 362/365
• CPC Class Codes: F21S 8/02 of recess-mounted type, e.g. downlighters specially adapted for vehicle exteriors F21S41/00-F21S45/00
• CPC Class Codes: F21V 5/08 producing an asymmetric light distribution
• CPC Class Codes: F21V 7/0091 using total internal reflection
• CPC Class Codes: F21Y 2105/10 comprising a two-dimensional array of point-like light-generating elements
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G02B 19/0028 refractive and reflective surfaces, e.g. non-imaging catadioptric systems
• CPC Class Codes: G02B 19/0061 the light source comprising a LED semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission H01L33/00

Abstract

A recessed lighting fixture for mounting into a structure facing an illumination area. The fixture includes a support member configured for mounting into the structure and including a front end-portion having an edge defining a light opening and a back end-portion recessed from the opening. The support member and opening have a centerline. A mounting board is disposed at the back end-portion and defines with the support member an open space extending to the opening. An LED arrangement includes (a) LED emitter(s) on the mounting board for directing light toward the opening, each emitter defining an emitter axis, and (b) a lens for each emitter at least one of which is off-centerline in a first lateral direction. The lens is configured for distribution of emitter light in off-axial direction across the open space and passing through the opening at an edge portion that is off-centerline in the opposite lateral direction, thereby to widen the illumination angle from the fixture while having no more than minimal light directed onto the support member.

Claims

1. A recessed lighting fixture for mounting into a structure facing an illumination area, comprising:

a support member configured for mounting into the structure and including a front end-portion having an edge defining a light opening and a back end-portion recessed from the light opening, the support member and light opening having a centerline;

a mounting board disposed at the back end-portion and defining with the support member an open space extending to the light opening; and

an LED arrangement including (a) LED emitter(s) on the mounting board for directing light toward the light opening, each emitter defining an emitter axis, and (b) a lens for each emitter, at least one emitter being off-centerline in a first lateral direction and having the associated lens configured for distribution of light therefrom in off-axial direction with respect to the corresponding emitter axis across the open space and passing through the opening at an edge portion that is off-centerline in the opposite lateral direction, thereby to widen the illumination angle from the fixture while having no more than minimal light directed onto the support member.

2. The recessed lighting fixture of claim 1 wherein the mounting board is substantially planar.

3. The lighting fixture of claim 1 wherein each lens is a separate piece over the associated emitter.

4. The recessed lighting fixture of claim 1 wherein:

the mounting board has a peripheral region surrounding a non-peripheral region;

the emitter(s) with the lens(es) configured for off-axial light distribution is/are on the peripheral region; and

at least one other emitter on the non-peripheral region and having the associated lens configured for distribution of light therefrom in axial direction with respect to the emitter axis with no more than minimal light directed onto the support member.

5. The lighting fixture of claim 4 wherein the peripheral region has an annular shape concentric with the opening.

6. The lighting fixture of claim 1 wherein each lens for directing light in a preferential-side off-axial direction with respect to the emitter axis includes:

an emitter-adjacent base end forming an opening;

an inner surface extending from the base end with (a) a surrounding lateral surface formed about the emitter axis and (b) an end surface configured to direct light toward the preferential side, the inner surface forming a void;

an output-end surface configured to direct light toward the preferential side; and

an outer lateral surface configured for TIR to direct light toward the output-end surface,

whereby light from the emitter exits the output-end surface predominantly toward the preferential side.

7. The lighting fixture of claim 6 wherein the surrounding lateral surface is substantially cylindrical.

8. The lighting fixture of claim 7 wherein the substantially cylindrical lateral surface has a right cylindrical shape of substantially circular cross-section.

9. The lens of claim 6 wherein the inner end surface has a substantially planar portion angled toward the preferential side and transitioning from near the emitter axis to a convex portion that is on a non-preferential side and meets the surrounding lateral surface at a position farthest from the base end.

10. The lighting fixture of claim 9 wherein the outer lateral surface extends from the base end to terminate proximal to the output-end surface at distances from the emitter axis which are greatest on the preferential side and gradually decrease toward a non-preferential side.

11. The lighting fixture of claim 10 wherein the outer lateral surface has angles of divergence with respect to the emitter axis which are the greatest on the preferential side and gradually decrease toward the non-preferential side.

12. The lighting fixture of claim 6 wherein the output-end surface is substantially planar.

13. The lighting fixture of claim 12 wherein the emitter-adjacent base end is a planar surface which is substantially perpendicular to the emitter axis.

14. The lighting fixture of claim 13 wherein the output-end surface is angled toward a non-preferential side, with the edge of such output-end surface on the preferential side being farthest from the plane of the base end.

15. The lighting fixture of claim 6 wherein the lens further includes an outward flange about the outer lateral surface.

16. The lighting fixture of claim 15 wherein the outward flange includes a reference mark indicating an orientation of the preferential side during installation of the lens over the emitter.

17. A recessed lighting fixture for mounting into a structure facing an illumination area, comprising:

a support member configured for mounting into the structure and including a front end-portion having an edge defining a light opening and a back end-portion recessed from the opening, the support member and light opening having a centerline;

a mounting board disposed at the back end-portion and defining with the support member an open space extending to the opening;

at least one LED emitter on the mounting board for directing light toward the opening, the emitter defining an emitter axis; and

a lens for the emitter, the emitter being off-centerline in a first lateral direction, the lens being configured for distribution of light from the emitter in off-axial direction with respect to the emitter axis across the open space and passing through the opening at an edge portion that is off-centerline in the opposite lateral direction, thereby to widen the illumination angle from the fixture while having no more than minimal light directed onto the support member.

18. The lighting fixture of claim 17 wherein the mounting board is substantially parallel to a light-opening plane.

19. The lighting fixture of claim 17 wherein the lens is configured for directing light predominantly toward a preferential side, the lens includes:

an emitter-adjacent base end forming an opening;

an inner surface extending from the base end with (a) a surrounding lateral surface formed about the emitter axis and (b) an end surface configured to direct light toward the preferential side, the inner surface forming a void;

an output-end surface configured to direct light toward the preferential side; and

an outer lateral surface configured for TIR to direct light toward the output-end surface such that light from the emitter exits the output-end surface predominantly toward the preferential side.