Intervertebral implant comprising dome-shaped joint surfaces

• US 8,133,281 B2
• Filed: 01/23/2006
• Issued: 03/13/2012
• Est. Priority Date: 07/22/2003
• Status: Active Grant

• Current Assignee: Synthes USA LLC (Johnson & Johnson)
• Original Assignee: Synthes USA LLC (Johnson & Johnson)
• Inventors: Lechmann, Beat, Bürki, Roger, Frigg, Robert
• Primary Examiner(s): Barrett, Thomas C.
• Assistant Examiner(s): LAWSON, MATTHEW JAMES
• Application Number:
  US11/338,454
• Publication Number:
  US 20060229725A1
• Time in Patent Office: 2,241 Days
• Field of Search: 623 1711- 1716, 606/279
• US Class Current: 623/17.14
• CPC Class Codes: A61F 2/4425 made of articulated components
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/30354 Cylindrically-shaped protrusion and recess, e.g. cylinder of circular basis
• CPC Class Codes: A61F 2002/30662 with rotation-limiting means
• CPC Class Codes: A61F 2002/30685 Means for reducing or preventing the generation of wear particulates
• CPC Class Codes: A61F 2002/30828 parallel
• CPC Class Codes: A61F 2002/30843 Pyramidally-shaped
• CPC Class Codes: A61F 2002/30879 Ribs
• CPC Class Codes: A61F 2002/30884 Fins or wings, e.g. longitudinal wings for preventing rotation within the bone cavity
• CPC Class Codes: A61F 2002/30892 parallel
• CPC Class Codes: A61F 2002/30904 serrated profile, i.e. saw-toothed
• CPC Class Codes: A61F 2002/3093 for promoting ingrowth of bone tissue
• CPC Class Codes: A61F 2002/443 having two transversal endplates and at least one intermediate component
• CPC Class Codes: A61F 2220/0033 made by longitudinally pushing a protrusion into a complementary-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2310/00023 Titanium or titanium-based alloys, e.g. Ti-Ni alloys
• CPC Class Codes: A61F 2310/00029 Cobalt-based alloys, e.g. Co-Cr alloys or Vitallium
• CPC Class Codes: A61F 2310/00293 containing a phosphorus-containing compound, e.g. apatite
• CPC Class Codes: A61F 2310/00574 Coating or prosthesis-covering structure made of carbon, e.g. of pyrocarbon
• CPC Class Codes: A61F 2310/00748 Coating made of titanium carbide

Abstract

An intervertebral implant with a central axis, a top part, a bottom part, a joint comprising a joint part and a joint shell, and a joining means. The top part has a top apposed surface that is suitable for placing it on a vertebra situated above it; The bottom part has a bottom apposed surface, that is suitable for placing it on a vertebra situated below it. One of the two parts is operatively associated with a convex joint part and the other part to a matching joint shell. The joint part and the joint shell are mounted against one another in a sliding manner such that the top part and the bottom part can rotate relative to one another at least about one axis of rotation. The joining means holds the top part and the bottom part together without impairing the capability of the joint to pivot while allowing a clearance between the joint part and the joint shell.

Claims

1. An intervertebral implant comprising:

a top part having a top apposed surface for contacting an upper vertebra;

a bottom part having a bottom apposed surface for contacting a lower vertebra;

a convex joint part having a first articular surface, the convex joint part operatively coupled to one of the top and bottom parts; and

a joint shell having a second articular surface, the joint shell operatively coupled to the other of the top and bottom parts,

wherein the first and second articular surfaces are coated with an amorphous diamond-like carbon (ADLC) coating, the ADLC coating on the second articular surface of the joint shell slidably contacting the ADLC coating on the first articular surface of the convex joint part such that the top part is articulatable with respect to the bottom part about at least one axis of rotation; and

wherein the top and bottom parts are manufactured from a metal and the convex joint part and the joint shell are manufactured from a plastic;

wherein the convex joint part includes an inner hollow space, the implant further comprising an anchoring element including a disc-shaped extension located in the hollow space and a pin connected to the extension and passing through the joint part, through the joint shell and into engagement with one of the top and bottom parts so that the top part, the bottom part, the convex joint part and the joint shell are held together during implantation, the anchoring element enabling the joint shell and the joint part to be separatable by an axial clearance;

wherein the pin passes through the first articular surface and the ADLC coating thereon and through the second articular surface and the ADLC coating thereon, and wherein the axial clearance is sufficiently large to allow sliding articulation between the ADLC coating on the first articular surface, the ADLC coating on the second articular surface and formation of a lubricating film therebetween.

2. The intervertebral implant of claim 1, wherein the hollow space is substantially cylindrical and coaxial with the axis of rotation.

3. The intervertebral implant of claim 2, wherein the hollow space has a diameter between about 6 mm and about 20 mm.

4. The intervertebral implant of claim 3, wherein the cylindrical hollow space has a height between about 0.5 mm and about 8 mm.

5. The intervertebral implant of claim 1, wherein the hollow space has a contraction that is coaxial with the axis of rotation and which terminates in the first articular surface of the convex joint part.

6. The intervertebral implant of claim 5, wherein the contraction is substantially cylindrical.

7. The intervertebral implant of claim 6, wherein the ratio of the diameter of the contraction to the ratio of the diameter of an uncontracted segment of the hollow space is between about 30% and about 75%.

8. The intervertebral implant of claim 6, wherein the diameter of the contraction and the diameter of the hollow space is sufficiently large to enable lateral movement of the pin during articulation.

9. The intervertebral implant of claim 1, wherein the diameter of the disc shaped extension is greater than the diameter of at least a portion of the inner hollow space.