Die cut insulation blanket

• US 8,133,568 B2
• Filed: 07/18/2008
• Issued: 03/13/2012
• Est. Priority Date: 08/22/2005
• Status: Active Grant

• Current Assignee: Owens Corning Intellectual Capital, LLC (Owens Corning)
• Original Assignee: Owens Corning Intellectual Capital, LLC (Owens Corning)
• Inventors: Rockwell, Anthony L.
• Primary Examiner(s): Sample, David
• Assistant Examiner(s): GUGLIOTTA, NICOLE T
• Application Number:
  US12/176,012
• Publication Number:
  US 20080317996A1
• Time in Patent Office: 1,334 Days
• Field of Search: None
• US Class Current: 428/116
• CPC Class Codes: B31D 3/002 Methods for making cellular structures; Cellular structures B31D3/005 takes precedence
• CPC Class Codes: B31D 3/0223 Making honeycomb cores, e.g. by piling a plurality of web sections or sheets
• CPC Class Codes: Y10T 428/23 Sheet including cover or casing
• CPC Class Codes: Y10T 428/236 Honeycomb type cells extend perpendicularly to nonthickness layer
• CPC Class Codes: Y10T 428/237 Noninterengaged fibered material encased [e.g., mat, batt, etc.]
• CPC Class Codes: Y10T 428/24149 Honeycomb-like
• CPC Class Codes: Y10T 428/24777 Edge feature
• CPC Class Codes: Y10T 428/254 Polymeric or resinous material

Abstract

An expandable insulation blanket includes a body of insulation material having a first edge and a second edge wherein the first and second edges are opposite one another. A first slit defines a first hinge point between a first end of the first slit and the first edge, a second hinge point between a second end of the first slit and the second edge and a third hinge point between a third end of the first slit and the first edge. A first hinge body is outlined by the first slit, the first hinge point and the third hinge point. A second slit extends across the first hinge body and defines a fourth hinge point between the second slit and the first slit. When expanded the insulation body includes a substantially triangular shaped opening.

Claims

1. An expandable insulation blanket, comprising:

a body of insulation material including a first edge and a second edge wherein said first edge is opposite said second edge;

a substantially h-shaped first slit defining a first hinge point between a first end of said first slit and said first edge, a second hinge point between a second end of said first slit and said second edge and a third hinge point between a third end of said first slit and said first edge;

a first hinge body outlined by said first slit, said first hinge point and said third hinge point; and

a second slit extending across said first hinge body and defining a fourth hinge point between said second slit and said first slit.

2. The insulation blanket of claim 1, wherein said insulation material is a polymer material.

3. The insulation blanket of claim 2, wherein said insulation material is selected from a group consisting of non-woven synthetic material, non-woven natural material and mixtures thereof.

4. The insulation blanket of claim 2, wherein said insulation material is selected from a group consisting of thermoplastic fiber material, thermosetting fiber material, bicomponent fiber material and mixtures thereof.

5. The insulation blanket of claim 4, wherein said insulation material is selected from a group consisting of polyolefin, polypropylene, polyethylene, polyester, nylon, rayon, polyethylene terephthalate, polybutylene terephthalate, cotton, kenaf, silk, cellulose, hemp, jute, sisal, shoddy and mixtures thereof.

6. The insulation blanket of claim 5, wherein said insulation material includes reinforcing fibers selected from a group consisting of glass fibers, metal fibers, mineral fibers, carbon fibers, graphite fibers, natural fibers and mixtures thereof.

7. The insulation blanket of claim 1, further including:

a third slit defining a fifth hinge point between a first end of said third slit and said second edge, a sixth hinge point between a second end of said third slit and said first edge and a seventh hinge point between a third end of said third slit and said second edge;

a second hinge body outlined by said third slit, said fifth hinge point and said seventh hinge point; and

a fourth slit extending across said second hinge body and defining an eighth hinge point between said fourth slit and said third slit.

8. The insulation blanket of claim 7, wherein said third slit is substantially h-shaped.

9. The insulation blanket of claim 7, wherein said insulation material is a polymer material.

10. The insulation blanket of claim 9, wherein said insulation material is selected from a group consisting of non-woven synthetic material, non-woven natural material and mixtures thereof.

11. The insulation blanket of claim 10, wherein said insulation material is selected from a group consisting of thermoplastic fiber material, thermosetting fiber material, bicomponent fiber material and mixtures thereof.

12. The insulation blanket of claim 11, wherein said insulation material is selected from a group consisting of polyolefin, polypropylene, polyethylene, polyester, nylon, rayon, polyethylene terephthalate, polybutylene terephthalate, cotton, kenaf, silk, cellulose, hemp, jute, sisal, shoddy and mixtures thereof.

13. The insulation blanket of claim 12, wherein said insulation material includes reinforcing fibers selected from a group consisting of glass fibers, metal fibers, mineral fibers, carbon fibers, graphite fibers, natural fibers and mixtures thereof.

14. The insulation blanket of claim 1, wherein upon expanding said first hinge body said insulation blanket includes a substantially triangular opening.

15. The insulation blanket of claim 7, wherein upon expanding said first hinge body and said second hinge body said insulation blanket includes two substantially triangular openings.

16. An expandable insulation blanket, comprising:

a body of insulation material including a first edge and a second edge;

a substantially h-shaped first slit adjacent said first edge;

a first hinge body outlined by said first slit; and

a second slit extending partially across said first hinge body.

17. The insulation blanket of claim 16, further including (a) a substantially h-shaped third slit adjacent one of said first edge and said second edge, (b) a second hinge body outlined by said third slit and (c) a fourth slit extending partially across said second hinge body.

18. An expandable insulation blanket, comprising:

a body of insulation material including a first edge and a second edge wherein said first edge is opposite said second edge;

a first slit defining a first hinge point between a first end of said first slit and said first edge, a second hinge point between a second end of said first slit and said second edge and a third hinge point between a third end of said first slit and said first edge;

a first hinge body outlined by said first slit, said first hinge point and said third hinge point; and

a second slit extending across said first hinge body and defining a fourth hinge point between said second slit and said first slit;

wherein upon expanding said first hinge body said insulation blanket includes a substantially triangular opening.

19. The insulation blanket of claim 18, wherein said first slit is substantially h-shaped.