Regulation control for variable frequency generators

• US 8,134,344 B2
• Filed: 07/15/2008
• Issued: 03/13/2012
• Est. Priority Date: 07/15/2008
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Hodge, David
• Primary Examiner(s): Berhane, Adolf
• Assistant Examiner(s): Tran, Nguyen
• Application Number:
  US12/173,620
• Publication Number:
  US 20100013443A1
• Time in Patent Office: 1,337 Days
• Field of Search: 322/22, 322/23, 322/24, 322/25, 322/27, 322/28, 322/29, 322/32, 323/271, 323/282, 323/283, 323/284
• US Class Current: 322/29
• CPC Class Codes: H02P 2101/30 for aircraft
• CPC Class Codes: H02P 9/48 Arrangements for obtaining a constant output value at varying speed of the generator, e.g. on vehicle H02P9/04 - H02P9/46 take precedence

Abstract

A variable frequency generator regulation control circuit and method for controlling open loop gain under changing generator speed conditions employing a high frequency pulse-width modulated signal with a duty cycle that is controlled such that variations in rectified PMG voltage and generator gain over the generator speed range can be compensated for. This signal is modulated by a low frequency pulse-width modulated signal provided by the generator regulator, using a logic gate to produce a combined signal representing an average voltage signal applied to a generator field winding as the generator speed fluctuates.

Claims

1. A regulator control apparatus for use with a variable frequency generator having a field winding, comprising:

a voltage regulator supplying a low frequency drive pulse-width modulated voltage signal produced from a voltage input received from a first voltage source;

a duty cycle controller supplying a high frequency pulse-width modulated voltage signal produced from a voltage input received from a second voltage source;

an AND gate for receiving the low and high frequency pulse-width modulated voltage signals and for modulating the high frequency pulse-width modulated voltage signal with the low frequency pulse-width modulated voltage signal to produce a combined drive signal representing an average voltage signal for supply to the field winding;

a digital processor for controlling the high frequency pulse-width modulated signal; and

a load current sensor for detecting a transient load on the variable frequency generator and controlling the processor to adjust a duty cycle of the high frequency pulse-width modulated signal to produce an adjusted average voltage from the combined drive signal.

2. The regulator control of claim 1, wherein:

the duty cycle controller is a voltage to duty cycle converter for determining whether the high frequency pulse-width modulated voltage signal is a low or high permanent magnet generator voltage.

3. The regulator control of claim 1, wherein:

the duty cycle controller includes a generator control unit sensor for detecting a command on or off state for generating a gradual increase in the duty cycle of the high frequency pulse width modulated signal to control a build up of a generator output when the generator is turned on.

4. A regulator control apparatus for use with a variable frequency generator having a permanent magnet generator (PMG) voltage source producing a generator speed and a PMG input, comprising:

a voltage regulator coupled to a point of regulation supplying a drive pulse-width modulated signal;

a field switch driver in connection with a field switch for controlling open loop gain on the PMG voltage source;

a logic gate coupled between the voltage regulator and the field switch driver;

a duty cycle controller circuit supplying a permanent magnet generator voltage pulse-width modulated signal coupled between the logic gate and the permanent magnet generator input; and

wherein

the logic gate modulates the drive pulse-width modulated signal with the permanent magnet generator voltage pulse-width modulated signal to output a combined drive signal supplied to the field switch driver,

the duty cycle controller is a generator speed to duty cycle converter which receives a generator speed sensing signal from the permanent magnet generator voltage source,

the permanent magnet generator voltage pulse-width modulated signal is a high frequency pulse-width modulated signal including a duty cycle, and

the generator speed to duty cycle converter adjusts the duty cycle of the high frequency pulse-width modulated signal depending on the generator speed to represent an average field supply voltage signal to compensate for the increase in generator gain.

5. The regulator control apparatus of claim 4, wherein:

the duty cycle controller circuit produces the permanent magnet generator voltage pulse-width modulated signal with a higher frequency than the drive pulse-width modulated signal.

6. The regulator control apparatus of claim 4, wherein:

the duty cycle controller circuit produces the permanent magnet generator voltage pulse-width modulated signal with a duty cycle “

on”

time large in proportion to the duty cycle “

off”

time when the permanent magnet generator generates a lower voltage than the duty cycle controller circuit pulse-width modulated signal.

7. The regulator control apparatus of claim 4, further comprising:

a digital processor for controlling the permanent magnet generator pulse-width modulated signal.

8. The regulator control apparatus of claim 7, further comprising:

a rectified PMG voltage sensor coupled to the digital processor for detecting generator speed increases and for generating a reduced average voltage in the combined drive signal.

9. The regulator control apparatus of claim 7, further comprising:

a generator control unit sensor coupled to the digital processor for detecting an on or off state and for generating a gradual build up or reduction of voltage in the combined signal.

10. A method of controlling open loop gain of a variable frequency generator with a field winding, the variable frequency generator having a voltage range and a speed range, comprising:

determining an optimal average voltage applied to the field winding;

detecting a regulator drive pulse-width modulated signal applied to the field winding;

supplying a second pulse-width modulated signal from a duty cycle controller with a higher frequency than the regulator drive signal; and

modulating the second pulse-width modulated signal with the regulator drive pulse-width modulated signal to produce an average voltage signal applied to the field winding approximating the optimal average voltage as voltage range and speed range of the variable frequency generator vary.

11. The method of controlling open loop gain of claim 10, wherein said average voltage signal applied to the field winding has an average voltage speed, further comprising:

determining an increase in generator speed; and

reducing average voltage speed applied to the field winding.

12. The method of controlling open loop gain of claim 10, further comprising:

detecting a load “

on”

transient condition; and

wherein

the duty cycle controller supplies the second pulse-width modulated signal to produce a higher average field voltage signal to the field winding.

13. The method of controlling open loop gain of claim 10, further comprising:

detecting a load “

off”

transient condition; and

wherein

the duty cycle controller supplies the second pulse-width modulated signal to produce a lower average field voltage signal to the field winding.

14. The method of controlling open loop gain of claim 10, wherein:

the second pulse-width modulated signal is controlled to gradually build up an average field voltage.

15. The method of controlling open loop gain of claim 10, wherein:

the second pulse-width modulated signal is controlled by a digital processor.

16. The method of controlling open loop gain of claim 10, wherein:

the second pulse-width modulated signal is produced with an “

on”

time large in proportion to an “

off”

time when the second pulse-width modulated signal is a lower permanent magnet generator voltage than the regulator drive permanent magnet generator voltage.

17. The method of controlling open loop gain of claim 10, wherein:

the second pulse-width modulated signal is produced with an “

off”

time large in proportion to an “

on”

time when the second pulse-width modulated signal is a higher permanent magnet generator voltage than the regulator drive permanent magnet generator voltage.