Eddy current inductive drive electromechanical linear actuator and switching arrangement

• US 8,134,437 B2
• Filed: 05/20/2006
• Issued: 03/13/2012
• Est. Priority Date: 05/20/2005
• Status: Active Grant

• Current Assignee: PowerPath Technologies, Inc
• Original Assignee: PowerPath Technologies LLC
• Inventors: Brooks, Elliot
• Primary Examiner(s): Barrera, Ramon
• Application Number:
  US11/920,785
• Publication Number:
  US 20090212889A1
• Time in Patent Office: 2,124 Days
• Field of Search: 335/100, 335147-150, 335222-226, 335/245
• US Class Current: 335/222
• CPC Class Codes: H01F 2007/086 Structural details of the armature
• CPC Class Codes: H01F 7/1607 Armatures entering the winding
• CPC Class Codes: H01H 1/38 Plug-and-socket contacts
• CPC Class Codes: H01H 2300/018 Application transfer; between utility and emergency power supply circuits in H02J9/04
• CPC Class Codes: H01H 3/222 using electrodynamic repulsion
• CPC Class Codes: H01H 33/161 Variable impedances
• CPC Class Codes: H02K 33/02 with armatures moved one way by energisation of a single coil system and returned by mechanical force, e.g. by springs
• CPC Class Codes: H02K 41/0356 moving along a straight path

Abstract

The present invention is directed to an inductively driven electromagnetic linear actuator arrangement employing eddy currents induced by a fixed drive coil to drive its armature. Eddy current focusing fields are employed to direct the eddy currents using Lorentz forces to maximize armature speed. The armature includes a shorted driven coil in a DC magnetic field. This can be supplied by a permanent magnet. When current is applied, a force is felt by the coil in a direction perpendicular to the magnetic field. Such an actuator is well suited for electrical switching applications including transfer switching applications, circuit breaker applications, and ground fault interrupter applications.

Claims

1. A linear actuator comprising (a) an electromagnetic drive that has a drive coil electromagnetically coupling with an armature comprised of one of a non-magnetic electrically conductive material and a paramagnetic electrically conductive material, wherein the armature is linearly movable relative to the drive coil when electric current is applied to the drive coil inducing eddy currents in the armature;

and (b) a steady state magnetic field focusing eddy currents induced in the armature by the drive coil causing the armature to linearly move relative to the drive coil.

2. The linear actuator of claim 1 wherein the drive coil comprises a stator and the armature is received in the stator.

3. The linear actuator of claim 1 wherein the steady state magnetic field is provided by a permanent magnet that steers the eddy currents induced in the armature by the drive coil in an axial direction along the armature.

4. The linear actuator of claim 1 wherein the armature comprises a shorted turn coil that inductively couples with the drive coil when electric current is applied to the drive coil.

5. The linear actuator of claim 4 wherein the shorted turn coil comprises a driven element comprised of a non-magnetizable electrically conductive material.

6. The linear actuator of claim 1 further comprising a second steady state magnetic field with one of the steady state magnetic fields disposed on one side of the armature interiorly of the armature and the other one of the steady state magnetic fields disposed on an opposite side of the armature exteriorly of the armature urging eddy currents induced in the armature in a generally axial direction relative to the armature.

7. The linear actuator of claim 6 wherein the drive coil comprises a stator and each one of the steady state magnetic fields is provided by a permanent magnet that is carried by the stator.

8. The linear actuator of claim 7 wherein the stator is comprised of ferromagnetic material and the armature comprises a shorted turn coil that is of one-piece, unitary and homogenous construction.

9. The linear actuator of claim 4 wherein the electromagnetic drive comprises a ferromagnetic stator having a post spaced inwardly from a sidewall defining an armature guide therebetween with the drive coil carried by one of the post and the sidewall and the shorted turn coil disposed between the drive coil and the other one of the post and the sidewall when the armature is disposed in the armature guide.

10. The linear actuator of claim 9 wherein one of the post and the sidewall comprises a permanent magnet with the permanent magnet oriented with one of its poles facing toward and located adjacent the shorted turn coil providing the steady state magnetic field directing eddy currents induced in the shorted turn coil in an axial direction along the shorted turn coil when electric current is applied to the drive coil.

11. The linear actuator of claim 1 wherein the armature comprises a driven coil of shorted turn construction and further comprising a pulse-type power supply having at least one capacitor that applies electric current to the drive coil inducing eddy currents in the driven coil linearly moving the armature relative to the drive coil.

12. The linear actuator of claim 11 further comprising a bi-stable suspension operably linking the armature to the electromagnetic drive enabling bi-stable armature movement and wherein the power supply comprises a bi-polar driver circuit capable of bi-stably driving the armature.

13. The linear actuator of claim 12 wherein the bi-stable suspension comprises a bi-stable compliant linkage arrangement.

14. The linear actuator of claim 11 wherein the armature further comprises an extension comprised of an insulator and a switch contact carried by the extension.

15. The linear actuator of claim 1 wherein the electromagnetic drive comprises a stator that includes an armature guiding seat formed in the stator and the armature comprises a tubular drive piston inductively coupling with the drive coil, the drive piston defined by a sidewall having a cross-sectional thickness no greater than ten percent of piston length and composed of a material having a ratio of electrical conductivity to density of at least about 5.6×

10⁴ Ω

·

cm·

cc/g.

16. A linear actuator comprising:

(a) an electromagnetic drive that has a drive coil inductively coupling with an armature comprised of one of a non-magnetic electrically conductive material and a paramagnetic electrically conductive material, wherein the armature is linearly movable relative to the drive coil when electric current is applied to the drive coil inducing eddy currents in the armature; and

(b) a steady state magnetic field focusing eddy currents induced in the armature by the drive coil; and

wherein the electromagnetic drive comprises a stator comprised of an armature-receiving seat defined by a sidewall disposed outwardly of the armature when the armature is seated in the armature-receiving seat and a center post disposed interiorly of the armature when the armature is seated in the armature-receiving seat, with the sidewall comprising a first permanent magnet with one of its poles facing inwardly toward the armature and the center post comprising a second permanent magnet with one of its poles facing outwardly toward the armature, the first and second permanent magnets providing the steady state magnetic field urging eddy current flow induced in the armature during inductive coupling in a general axial direction relative to the armature.

17. The linear actuator of claim 16 wherein the poles of the first and second permanent magnets oppose each other and are opposite in polarity, their respective magnetic fields directing eddy current flow in the same direction.

18. The linear actuator of claim 17 wherein the armature is not connected to any direct source of electrical current.

19. The linear actuator of claim 16 wherein the armature comprises a tubular piston that inductively couples with the drive coil, the tubular piston having a sidewall with a thickness no greater than ten percent of piston length.

20. A linear actuator comprising:

an electromagnetic drive comprising a ferromagnetic stator having a post spaced inwardly from a sidewall defining an armature guide therebetween, a drive coil carried by one of the post and the sidewall, and an armature that is linearly movable relative to the drive coil comprising a shorted turn coil of one of a non-magnetic electrically conductive material and a paramagnetic electrically conductive material disposed between the drive coil and the other one of the post and the sidewall in the armature guide in which eddy currents are induced by the drive coil when electric current is applied to the drive coil; and

wherein one of the post and the sidewall comprises a first permanent magnet with the permanent magnet oriented with one of its poles facing toward and located adjacent the armature directing eddy currents induced in the shorted turn coil when electric current is applied to the drive coil in an axial direction along the shorted turn coil; and

wherein the other one of the post and the sidewall comprises a second permanent magnet oriented with the other one of its poles facing toward and located adjacent the armature directing eddy currents induced in the shorted turn coil when electric current is applied to the drive coil in the same axial direction along the shorted turn coil that the first permanent magnet directs eddy currents.

21. The linear actuator of claim 20 wherein the armature guide is annular and the shorted turn coil is annular.

22. The linear actuator of claim 21 wherein the shorted turn coil is comprised of aluminum.

23. The linear actuator of claim 20 wherein one of the first and second permanent magnets is annular.

24. The linear actuator of claim 20 wherein the post is elongate and circular in cross-section and wherein one of the first and second permanent magnets is integral with the post defining a portion of the post.

25. The linear actuator of claim 20 further comprising a bi-stable compliant linkage arrangement operably linked to the armature enabling bi-stable armature movement and a power supply that comprises a bi-polar driver circuit that bi-stably displaces the armature.

26. The linear actuator of claim 25 wherein the power supply comprises a pulse-type power supply capable of displacing the armature from one of its first and second positions to the other one of its first and second positions in driving the armature into movement by supplying the electromagnetic drive coil with a pulse of electric current.

27. A linear actuator comprising:

(a) an electromagnetic drive that includes (1) a permanent magnet providing an eddy current directing magnetic field, (2) an electromagnetic drive coil that produces a magnetic field when electrical current is applied thereto, and (3) a driven element guide;

(b) an armature that includes a driven element movably received in the driven element guide, the driven element is electrically conductive and comprised of one of a non-magnetic material and a paramagnetic material; and

wherein electric current applied to the electromagnetic drive coil inductively couples with the driven element of the armature inducing eddy currents in the driven element causing relative movement between the armature and electromagnetic drive; and

wherein the eddy current directing magnetic field of the permanent magnet directs eddy currents induced in the driven element by the electromagnetic drive coil in the direction of relative movement between the armature and the electromagnetic drive.

28. A linear actuator comprising:

(a) an electromagnetic drive that includes (1) a plurality of permanent magnets arranged with opposite poles spaced apart defining a gap therebetween and opposing one another, (2) an electromagnetic drive coil that produces a drive coil magnetic field when electrical current is applied thereto, and (3) a driven element guide;

(b) an armature that includes a driven element movably received in the driven element guide and disposed in the gap between the permanent magnets, the driven element is electrically conductive and comprised of one of a non-magnetic material and a paramagnetic material; and

(c) a power supply that supplies electrical current to the electromagnetic drive coil generating a drive coil magnetic field, inducing eddy currents in the driven element directed by steady state magnetic fields of the permanent magnets in a direction generally parallel to a lengthwise direction of the armature displacing the armature.